Fall Protection For Bryer Standing Seam Roof Systems

Fall Protection For Bryer Standing Seam Roof Systems

Posted by Howie Scarboro - CEO Fall Protection Distributors, LLC on Nov 21st 2025

The Bryer Company logo. Image courtesy of www.TheBryerCompany.com.

Who Is The Bryer Company?

The Bryer Company, headquartered in Auburn, Washington, is a long-standing manufacturer of architectural and commercial metal roofing, wall panels, and soffit systems. Their product range includes flat sheets, coils, engineered systems, fasteners, and an extensive collection of metal construction accessories.

One of Bryer's most unique capabilities is its in-house fastener painting line. This system allows the company to color-match fasteners with exceptional accuracy, ensuring visual consistency across any metal roofing or siding project. Their Auburn facility houses advanced equipment, including multiple roll formers capable of producing 15 different standing seam and wall panel profiles.

Bryer can fabricate steel panels up to 18 gauge and up to 80 feet in length at the plant, and its portable roll formers allow on-site production of panels exceeding 150 feet in length. Bryer's commitment to custom materials, heavy-gauge offerings, and non-standard colors showcases its dedication to meeting the needs of demanding architectural projects.

What Are The Most Compatible Fall Protection Products for Bryer Standing Seam Systems?

Non-penetrating anchors remain the only safe and compatible approach for Bryer's standing seam roof systems.

Bryer's standing seam panels rely on concealed fasteners to stay weather-tight through seasonal temperature swings. These panels are not compatible with any fall protection method that requires penetrations through the metal. Even a single misplaced fastener can restrict thermal movement, deform the panel shape, or create hidden water leaks that can lead to costly damage.

That's why non-penetrating fall protection is the only responsible choice for Bryer's standing seam profiles. When the panel gauge and seam style permit it, a non-penetrating anchor provides a certified tie-off point for installers and maintenance crews without drilling into the roof or interfering with the concealed fastener system.

For 22- and 24-gauge steel standing seam systems, the SSRA1 Standing Seam Roof Anchor provides a non-penetrating tie-off point with 12 stainless-steel set screws. The anchor grips the seam without penetrations. When workers need a stable platform for trim work or material staging, they can mount SSRA2 Adjustable Roof Jack Adapters onto SSRA1 anchors to support a 10-foot walkboard, providing a safe, level working surface. Larger jobs requiring maximum worker mobility can incorporate SSRA3 Anchor Plates for horizontal lifelines, which serve as the mounting bases for temporary lifeline systems such as the SSRA HLL 100-Foot Temporary Horizontal Lifeline Kit.

For facilities that require frequent rooftop access, the Super Anchor 120-Foot Permanent Horizontal Lifeline Kit provides a long-term solution. This non-penetrating system, with 5-inch riser posts and seam clamps, provides a dedicated galvanized steel lifeline that stays in place year-round, reducing setup time and keeping crews safe on each visit.

Some lighter-gauge Bryer panels, like aluminum and copper, cannot support seam clamps and will require ridge-mounted fall protection instead. In these cases, the Ridge Pro Steep Assist Anchor remains the most reliable option. It hooks over the ridge and allows workers to connect to a vertical lifeline before stepping onto the metal, providing a safe, controlled tie-off on pitches from 6:12 to 12:12.

Choosing the correct fall protection method for each seam style ensures workers stay protected. At the same time, the roof maintains its weather-tight performance for the long haul. Let's discuss each of Bryer's standing seam roof systems and the best fall protection strategies for each.

TBC-Ultra Snaplock Panels

The Bryer Company Ultra panel. Image courtesy of www.TheBryerCompany.com.

The Bryer Company's TBC-Ultra panel gives architects and contractors a premium snaplock standing seam option built for long service life.

The system uses a continuous interlocking seam with concealed clip fastening, so there are no exposed fasteners on the weather side of the roof. That clip system lets the panel expand and contract naturally, helping manage thermal movement on long runs and keeping the seams tight in changing weather. Contractors use TBC-Ultra on roofing and sidewall applications, including mansards and fascia, where a clean, finished look matters just as much as performance.

Bryer manufactures the TBC-Ultra from high-grade G-90 galvanized steel or Galvalume steel with a Kynar 500 or Hylar 5000 PVDF coating. Coverage widths include 12, 16, and 18 inches, giving designers flexibility in laying out seam spacing and visual rhythm across the roof. Standard continuous lengths from the Auburn facility reach up to 80 feet. On larger projects, the company can roll panels on-site to 150 feet or more.

Bryer offers TBC-Ultra in 22- and 24-gauge steel, as well as in .032- and .040-inch aluminum and copper. Finish choices include an extensive Kynar color palette along with Galvalume Plus and Stucco Embossed textures for specific architectural looks. Testing credentials are strong. TBC-Ultra panels carry UL-580 Class 90 ratings for wind uplift, UL-790 Class A fire ratings, UL-2218 impact resistance, and ASTM E331 / E1646 water penetration testing.

The system works on roof slopes as low as 3:12. It can be supplied with a 30-year non-prorated finish warranty and weather-tightness warranties of up to 25 years, making it a solid long-term choice for demanding projects.

Fall Protection for TBC-Ultra Panels

On 22-gauge and 24-gauge steel panels, the SSRA1 Standing Seam Roof Anchor delivers a secure, non-penetrating tie-off point that clamps to the seam in about 2 minutes.

When crews need a level work surface for steep roofs, they can mount SSRA2 Adjustable Roof Jack Adapters onto SSRA1 anchors and support a ten-foot walkboard with height and pitch adjustability.

For horizontal mobility across larger areas, SSRA3 Anchor Plates mount onto SSRA1 anchors to provide the end mounts for the SSRA HLL 100-Foot Temporary Horizontal Lifeline Kit, which supports two workers. Facilities that require routine rooftop access can use the Super Anchor 120-Foot Permanent Horizontal Lifeline Kit. This permanent system creates a galvanized steel lifeline on 5-inch riser posts that stays in place year-round, reducing setup time and preserving the painted finish on steel TBC-Ultra panels.

For aluminum or copper versions of the TBC-Ultra system, seam-mounted anchors are not compatible. The Ridge Pro Steep Assist Anchor is the safest option for roof pitches from 6:12 to 12:12. It hooks over the ridge and provides workers with a secure attachment point before stepping onto the metal surface, keeping the entire approach non-penetrating and protecting panel integrity.

By selecting fall protection that matches the specific TBC-Ultra substrate and seam style, contractors safeguard their crews, protect Bryer's warranty conditions, and keep the roof performing for years.

TBC-SuperCurve Mechanical Panels

The Bryer Company SuperCurve panel. Image courtesy of www.TheBryerCompany.com.

The TBC-SuperCurve panel offers architects curved standing-seam options without sacrificing strength, weather performance, or finish warranties.

The Bryer Company's TBC-SuperCurve panel uses a mechanical standing seam platform that can be curved to a 10-foot radius, opening the door to dramatic canopies, barrel roofs, and radius transitions on higher-end commercial or institutional projects. Bryer forms these panels from high-grade G-90 galvanized or Galvalume steel with a Kynar 500 or Hylar 5000 coating, so the finish holds color and gloss even in harsh environments.

Contractors can order TBC-SuperCurve panels in widths from 14 to 24 inches and in factory lengths up to 80 feet. The system uses a flat pan with no striations or stiffener ribs. It relies on mechanical seaming to lock the seams, which improves water shedding and wind resistance on complex roof shapes.

Owners get long-term assurance from a 30-year non-prorated finish warranty and weather-tightness warranties up to 25 years. The TBC-SuperCurve platform is available in 22-gauge and 24-gauge steel, as well as in .032- and .040-inch aluminum and copper. Numerous Kynar colors, Galvalume Plus finishes, and Stucco Embossed texture options make it easy to match surrounding architecture. The panel line has passed a deep list of tests, including UL 580 Class 90 wind uplift, UL 790 Class A fire rating, UL 2218 impact resistance, and ASTM standards for water penetration, air infiltration, and wind uplift, so that designers can specify it with confidence on exposed sites.

Fall Protection for TBC-SuperCurve Panels

Safe work on TBC-SuperCurve roofs depends on matching non-penetrating anchors to straight steel seams and treating curved or non-steel versions to additional scrutiny.

On straight, non-curved TBC-SuperCurve roofs made from 22-gauge or 24-gauge steel, crews can work efficiently using the full SSRA system lineup. The SSRA1 Standing Seam Roof Anchor clamps to the seam without drilling, creating a certified, non-penetrating tie-off point for a single worker. When workers need a level platform for work on a steep metal roof, they can add SSRA2 Adjustable Roof Jack Adapters to SSRA1 anchors to support a ten-foot walkboard and adjust for seam height and roof pitch.

For horizontal mobility across larger areas, SSRA3 Anchor Plates mount onto SSRA1 anchors and serve as anchor points for temporary lifeline setups, including the SSRA HLL 100 Foot Temporary Horizontal Lifeline Kit for two workers. Buildings that see frequent rooftop access for service or inspections can step up to the Super Anchor 120 Foot Permanent Horizontal Lifeline Kit. That galvanized cable system installs on 5-inch riser posts. It remains in place year-round, reducing repeat setup time and protecting the painted finish on steel SuperCurve installations.

For any curved TBC-SuperCurve project, a trained fall protection professional should review the roof before deciding the best fall protection plan to meet OSHA load requirements.

When dealing with curved TBC-SuperCurve panels or panels made of aluminum, copper, or lighter-gauge substrates, the fall protection strategy changes. A ridge-mounted option like the Ridge Pro Steep Assist Anchor becomes the safer choice on slopes from 6:12 to 12:12 because it hooks over the ridge and lets workers clip into a vertical lifeline before stepping onto the metal surface.

TBC-Masterseam Mechanical Panels

The Bryer Company MasterSeam panel. Image courtesy of www.TheBryerCompany.com.

The TBC-Masterseam panel delivers high-end mechanical seam performance with design options for width and seam style.

The Bryer Company's TBC-Masterseam panel is for upscale residential projects that demand long-term durability. It forms a 1.5-inch mechanically locked standing seam, available in single- or double-lock configurations, providing exceptional weathertightness in harsh environments. Installers can order the panel in 12-inch, 16-inch, and 18-inch coverage widths to suit a wide range of design conditions.

Bryer manufactures TBC-Masterseam on AZ50 Galvalume substrate, chosen for its corrosion resistance and longevity. Each panel receives a Kynar 500 or Hylar 5000 finish that resists chalking and fading and carries a 35-year non-prorated finish warranty. The roof system comes in copper, zinc, .032- and .040-inch aluminum, and 22-gauge or 24-gauge steel, giving designers plenty of flexibility to match performance and appearance. The minimum recommended slope is 1:12, though Bryer can advise on project-specific details for lower-slope installations. The panel series meets rigorous performance testing, including UL 580 Class 90 wind uplift, UL 790 Class A fire rating, UL 2218 impact resistance, and ASTM requirements for water penetration, air infiltration, and wind uplift.

Fall Protection for TBC-Masterseam Panels

On non-curved 22-gauge and 24-gauge steel Masterseam roofs, the SSRA system provides the most efficient non-penetrating fall protection setup.

The SSRA1 Standing Seam Roof Anchor clamps to the mechanical seam without drilling, giving installers a secure, certified tie-off point for a single worker. When workers need a level walking surface for steep roofs, SSRA2 Adjustable Roof Jack Adapters mount on SSRA1 anchors and support a ten-foot walkboard with roof-pitch and seam-height adjustment. SSRA3 Anchor Plates mount onto SSRA1 clamps and anchor points for temporary lifelines such as the SSRA HLL 100-Foot Temporary Horizontal Lifeline Kit. For facilities with routine roof access, the Super Anchor 120-Foot Permanent Horizontal Lifeline Kit remains a dependable long-term option.

TBC-Masterseam panels made from aluminum, copper, zinc, or lighter steel gauges cannot safely support seam-mounted anchors. Those materials require a ridge-mounted approach, and the Ridge Pro Steep Assist Anchor becomes the preferred solution on slopes from 6:12 to 12:12. It hooks over the ridge and allows workers to tie in before stepping onto the metal surface, keeping the entire fall-protection setup non-penetrating.

Any Masterseam project with curved or radius-formed panels warrants a site-specific safety review. Curved seams behave differently under load and may not support standard clamp systems. A trained fall-protection professional should evaluate the curved roof to determine which non-penetrating anchor combinations meet OSHA requirements.

By matching the fall-protection method to the exact Masterseam panel material and seam style, contractors protect their crews and preserve Bryer's warranty conditions.

TBC-Truloc Snaplock Panels

The Bryer Company Truloc panel. Image courtesy of www.TheBryerCompany.com.

The TBC-Truloc panel offers reliable snaplock performance with clean detailing, strong finishes, and long-term residential durability.

The Bryer Company's TBC-Truloc Snaplock panel offers homeowners and light-commercial builders a dependable standing-seam option with a clean, modern profile. The system features a 1.5-inch seam and is available in 12-inch and 16-inch widths, making it versatile for a wide range of roof applications. Truloc installs on slopes down to 3:12, and its floating clip system allows the panel to expand naturally on longer runs. Bryer offers the Truloc panels in 26- and 24-gauge steel versions.

Manufactured on AZ50 Galvalume substrate and protected with a Kynar 500 or Hylar 5000 finish, the TBC-Truloc series delivers strong color stability and long-term corrosion resistance. Truloc carries a limited lifetime residential warranty and meets the highest third-party performance evaluations, including UL-580 Class 90 uplift, UL-790 Class A fire resistance, UL-2218 impact resistance, and ASTM E1592 wind uplift testing. The result is a snaplock system that performs well, looks sharp, and stays put even in demanding weather conditions.

Fall Protection for TBC-Truloc Panels

Safe work on TBC-Truloc roofs depends on choosing anchors that match the precise steel gauge and snaplock seam style.

TBC-Truloc's snaplock seam and floating clip system require fall protection that preserves panel movement and avoids roof penetrations. On 24-gauge steel installations, the SSRA1 Standing Seam Roof Anchor provides a secure, non-penetrating tie-off point by clamping directly to the seam without interfering with expansion. When crews need a level working surface, they can mount SSRA2 Adjustable Roof Jack Adapters on top of SSRA1 anchors and support a ten-foot walkboard with adjustable height and pitch settings.

For projects where workers need mobility across larger roof areas, SSRA3 Anchor Plates mount to SSRA1 clamps and serve as anchor points for temporary systems, such as the SSRA HLL 100-Foot Temporary Horizontal Lifeline Kit. Facilities that require frequent rooftop access can install the Super Anchor 120-Foot Permanent Horizontal Lifeline Kit to create a year-round, ready-to-use tie-off system that eliminates the need for repeated temporary anchor setups.

The lighter 26-gauge TBC-Truloc should not use seam-mounted anchors. Seam-mounted anchors are the best option for the lighter 26-gauge panel material. The Ridge Pro Steep Assist Anchor works well on slopes with a 6:12 to 12:12 pitch.

TBC-Proseam Nailstrip Panels

The Bryer Company ProSeam panel. Image courtesy of www.TheBryerCompany.com.

The Bryer Company's TBC-Proseam Nailstrip panel offers builders a streamlined nailstrip standing-seam profile that installs quickly while still delivering excellent weather resistance.

The panel features a 1-inch snaplock seam and uses a concealed nail flange instead of a traditional floating clip. That flange allows controlled thermal movement while keeping the roof free of exposed fasteners, which helps the panel maintain its shape and weather-tightness across seasonal temperature swings.

TBC-Proseam panels are made from AZ50 Galvalume steel and finished with a Kynar 500 or Hylar 5000 PVDF coating for strong color stability and long-term corrosion resistance. Bryer offers both 24-gauge and 26-gauge steel options, allowing designers to match the system to structural needs and project budgets. Panels can be produced in continuous lengths up to 60 feet, with on-site fabrication available for projects requiring longer, uninterrupted runs. Proseam carries a limited lifetime warranty for residential use and meets key performance benchmarks, including UL-580 Class 90 uplift, UL-790 Class A fire resistance, UL-2218 impact resistance, and ASTM E1592 wind uplift testing.

Fall Protection for TBC-Proseam Panels

Nailstrip seams require ridge-mounted fall protection systems to protect the workers and the roof system.

Because TBC-Proseam uses a nailstrip flange rather than a structural vertical seam, it behaves differently under load than Bryer's clipped mechanical-lock panels. Nailstrip seams vary widely in thickness and final shape, so clamp-style anchors such as the SSRA1, SSRA2, and SSRA3 are not recommended.

The safest and most consistent approach is a ridge-mounted tie-off. The Ridge Pro Steep Assist Anchor provides a secure, non-penetrating attachment point before workers step onto the metal surface. It hooks over the ridge and provides a vertical lifeline for the worker on roof pitches from 6:12 to 12:12, which is especially important on nailstrip projects where seam-mounted anchors are not compatible.

By sticking to ridge-mounted fall protection for TBC-Proseam panels, contractors maintain worker safety, avoid seam damage, and preserve the long-term performance and appearance of Bryer's nailstrip system.

TBC-Caploc Batten-Cover Panels

The Bryer Company Caploc panel. Image courtesy of www.TheBryerCompany.com.

TBC-Caploc and Caploc Plus feature a batten-cap seam for exceptional weather resistance and architectural versatility.

The Bryer Company's TBC-Caploc and Caploc Plus panels offer a distinct batten-cover standing seam system designed for architectural projects that demand a bold vertical profile and long-term durability. The standard Caploc features a 1-inch high seam, and the Caploc Plus raises that profile to 1.5 inches for added wind and water protection. Both systems rely on a concealed clip design that allows the panel to expand and contract naturally while keeping the seam fully protected beneath a continuous batten cap. They perform reliably at roof pitches down to 3:12 and come in 12-, 16-, and 18-inch widths.

These panels excel in radiused roof applications where designers want a smooth, curved appearance without sacrificing weather-tightness. Bryer manufactures TBC-Caploc in high-grade G-90 galvanized or Galvalume steel, finished in Kynar 500 or Hylar 5000 PVDF coatings for industry-leading color stability.

Material choices include 22- and 24-gauge steel, .032- and .040-inch aluminum, and copper. The system meets rigorous testing requirements, including UL-580 Class 90 uplift, UL-790 Class A fire resistance, UL-2218 impact resistance, ASTM E331/1646 water penetration, and ASTM E283/1680 air infiltration.

Fall Protection for TBC-Caploc Panels

The TBC-Caploc family uses a batten-cap seam; therefore, seam anchors are not compatible with it. All anchorage must remain fully non-penetrating and attached at the ridge.

For these panels, the Ridge Pro Steep Assist Anchor remains the primary fall-protection solution. It hooks over the ridge and allows workers to clip into a secured vertical lifeline before stepping onto the metal surface, providing a predictable tie-off path on slopes from 6:12 to 12:12.

Curved or radiused Caploc installations require additional scrutiny. A trained fall protection professional should evaluate the roof in person before selecting any anchor.

By choosing ridge-mounted anchorage, contractors protect worker safety while keeping Bryer's batten-cover systems watertight.

Contact Us for Expert Standing Seam Fall Protection Advice

For expert guidance on standing seam roof anchors, lifeline kits, and fall protection systems that protect both your crew and your panels, contact us today at 863-703-4522 or visit www.StandingSeamRoofAnchor.com. Our safety specialists can help you match the right non-penetrating anchor to your specific roof profile and slope. Let's make your next metal roofing project safe, compliant, and built to last. For continued learning, download OSHA's 48-page Fall Protection Manual and our free Anchor Inspection Form once you've selected the ideal anchors for your roof system. Together, we'll help you stay ahead of OSHA standards while preserving your roof's weather-tight seal.

Metal Roof Safety Tips For Bryer Company Standing Seam Roofs

Promote a Culture of Safety

Crew safety improves dramatically when conversations happen before tools ever leave the truck. A quick check-in about weather, seam style, tie-off locations, and the day's work sequence keeps everyone tuned in to what matters. Workers who speak up early about concerns on Bryer panels like TBC-Ultra or TBC-Masterseam help prevent the small mistakes that usually snowball into larger incidents.

Use Anchor Systems Built for Standing Seam Roofs

Bryer's standing seam systems rely on concealed clips that must allow thermal expansion of the panels. When working on 22-gauge or 24-gauge steel versions of TBC-Ultra, TBC-Masterseam, or other compatible profiles, the SSRA1 gives crews a solid tie-off point that protects the seam from penetrations. Project managers should avoid seam anchors that require workers to locate hidden clips under existing panels. Once installers lock the panels into place, the clips disappear beneath the seams. That leaves anyone trying to find them guessing their position, which increases the risk of a poorly installed anchor point. The SSRA1 does not require mounting above hidden clips.

Install Permanent Roof Anchor Systems

Commercial buildings finished with Bryer systems often see repeated visits for HVAC, electrical, or equipment inspections. A permanent horizontal lifeline, such as the Super Anchor 120-Foot Kit, reduces the need for repeated hardware installation and provides maintenance crews with galvanized steel lifelines. Because permanent systems stay in place year-round, they reduce unnecessary roof work from repeated anchor-point installations.

Ensure Proper Footwear for Stability

Roofing-grade boots with ample ankle support and grippy rubber soles help workers stay planted on Bryer standing seam profiles. Reliable traction gives workers one less thing to think about while moving materials or transitioning between anchor points.

Develop OSHA-Compliant Safety Plans

Before anyone climbs onto a Bryer roof system, a written plan should already define where tie-offs begin, where lifelines will run, and who manages rescue duties. Mechanical-lock systems like TBC-Masterseam require different planning than nailstrip options like TBC-Proseam, so the plan should reflect the seam style and slope. Updating the plan when weather shifts or schedules change keeps everyone working from the same playbook.

Encourage the Use of Trauma Straps

Suspension trauma can happen soon after the PFAS has arrested a fall. Trauma straps allow a suspended worker to stand and restore circulation while waiting for help. Trauma straps buy critical minutes during rescue operations. They should be standard on every Bryer-related job.

Equip Workers with High-Quality Safety Gear

Safety gear works best when it fits comfortably and functions correctly. Harnesses should properly fit each individual, connectors should engage smoothly, and SRLs such as the Malta Dynamics Pygmy Hog or Edgehog should be inspected daily by the authorized user. A well-equipped crew steps onto Bryer standing seam systems with confidence, knowing their gear supports the movements required on long panel runs and steep pitches.

Set Up Protective Guardrails Near Hazards

Guardrails let crews work confidently around skylights, eave lines, or transitions between roof levels, especially on larger Bryer systems. These barriers reduce the number of instances in which a worker must rely solely on personal fall arrest.

Prioritize Ladder Safety Training

Reviewing basic ladder safety training, such as proper 4-to-1 ladder angle, firm ground placement, and a secure ladder tie-off at the roof, helps crews avoid poor decisions. A few minutes spent checking ladders before moving onto a Bryer roof can prevent the type of accidents that disrupt an entire project.

Consult Experts for Curved Metal Panels

Curved Bryer systems, such as TBC-SuperCurve, or radiused Caploc profiles, require careful evaluation before selecting any anchor. A trained fall-protection professional should inspect the roof in person and determine whether ridge-mounted anchors, strap systems, or engineered solutions best match the roof's unique design.

Disclaimer

The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to contact the roof panel manufacturer directly for inquiries regarding fall protection compatibility with their products and to address any potential warranty issues that may arise after installing our products.

Howie Scarboro, C.E.O. and co-founder of Fall Protection Distributors, L.L.C., recognized the need for continued improvements in roofing safety during the 2010 MetalCon show in Las Vegas. He joined forces with SnoBlox-Snojax, a leader in snow retention and seam clamping technology for metal roofs, to create the SSRA1 prototype. Tested by Gravitec for OSHA/ANSI certifications, the SSRA1 proved to be the industry's lightest, most robust, and most universal-fit anchor point for standing seam roofs. Fall Protection Distributors, L.L.C. was born in 2015, shaping the future of fall protection and instilling confidence in the industry.