Fall Protection Strategies for Lysaght Standing Seam Roofs

Who Is Lysaght?

Lysaght is a premier manufacturer of steel building products with a legacy spanning over 150 years. As a division of BlueScope Steel, Lysaght specializes in high-quality roofing, wall cladding, and structural decking. Their products are engineered for the harshest environments, using advanced technologies such as Zinclume and Colorbond steel. Whether for iconic stadium projects or residential homes, Lysaght delivers reliable, high-performance solutions that architects and contractors trust worldwide.

Founded in 1857 by John Lysaght, the company made its mark by manufacturing galvanized corrugated steel, quickly becoming a staple in Australian construction. Today, Lysaght operates a vast network of manufacturing facilities that produce advanced standing seam profiles, including the Zenith range. Their commitment to durability and energy efficiency makes them a leading partner for commercial, residential, and industrial construction across local and international markets.

Why Are Compatible Fall Protection Anchors Critical For Standing Seam Roofs?

Lysaght standing seam roofs offer exceptional longevity by concealing fasteners and protecting them from corrosion. This design provides superior water resistance but creates a unique challenge for fall protection. Traditional anchor points require drilling into roof panels, undermining structural integrity, and voiding manufacturer warranties. Because standing seam systems rely on concealed clips to allow for thermal expansion and contraction, any penetration can lead to leaks, buckling, and long-term failure.

Contractors must use non-penetrating fall protection solutions to maintain the roof's performance. These systems clamp onto panel seams or lock over the ridge without penetrating the metal surface. This approach preserves the roof's watertightness while ensuring worker safety and compliance with OSHA/ANSI standards.

The SSRA1 Standing Seam Roof Anchor serves as the primary solution for Lysaght steel panels. This anchor provides a 5,000-pound-rated tie-off point by clamping to the seams with 12 set screws. You can expand the system with SSRA2 Adjustable Roof Jack Adapters to support 10-foot wooden walkboards for stable footing on steep architectural slopes.

Adding SSRA3 Anchor Plates converts the anchors into connection points for horizontal lifelines. The 100-Foot SSRA Temporary HLL Kit allows multiple workers to move safely across the roof with continuous tie-off. For permanent maintenance requirements, the 120-Foot Super Anchor Permanent HLL Kit offers a cable solution that requires zero roof penetrations.

For steep slopes between 6:12 and 12:12, or for non-steel substrates, the Ridge Pro Steep Assist is the most dependable option. It hooks securely over the roof peak to ensure 100% tie-off from the moment a worker leaves the ladder. Choosing the correct safety equipment prevents unwanted penetrations and protects the building owner's long-term investment.

Proper Attachment: Set Screws and Torque Requirements

Worker safety and the certified holding power of the SSRA1 anchor depend entirely on correct set-screw application. In the Australian market, Lysaght typically uses Base Metal Thickness (BMT) for steel specifications. We provide specialized fastening options based on these material gauges:

• Cupped-Tip Stainless Steel Set Screws: Use these exclusively on 22-gauge steel panels. Torque them to 90 inch-pounds for a secure, non-penetrating lock.
• Nylon-Tipped Set Screws: Apply these to 22- or 24-gauge steel panels to achieve certified holding power. Torque them to 180–200 inch-pounds for maximum strength.
• Maintenance: Treat nylon tips as consumables. Replace them every 3 to 5 uses to ensure they maintain the necessary coefficient of friction.

Lysaght Longline 305 Snaplock Panel (SSRA Compatible 22/24 Ga. Steel)

The Longline 305 panel from Lysaght is a premium concealed-fix roofing and wall cladding system designed for striking architectural designs and large-span applications. Manufactured by Bluescope Steel, this panel offers a bold, high-rib profile that creates a distinctive visual effect while delivering outstanding weather performance. Its concealed-fix system eliminates exposed fasteners, ensuring superior water resistance and a clean, uninterrupted finish. See the Roof Anchor Compatibility Chart for 22 Gauge and 24 Gauge Lysaght Longline 305 Snaplock Standing Seam Metal Roof Panels.

With a width of 12 inches and a seam height of 2 inches, Longline 305 handles long, low-pitched roofs down to 1 degree, making it ideal for modern commercial, industrial, and high-end residential applications. Available in 22- and 24-gauge steel, it comes in Colorbond pre-painted steel for advanced corrosion protection or Zincalume for a metallic, industrial look.

Fall Protection For Longline 305 Panels

• SSRA1 Standing Seam Roof Anchor: The foundation of the system, this anchor clamps directly to the 2-inch ribs of the Longline 305 using 12 set screws. It provides a certified 5,000-pound tie-off point without penetrating the steel or hindering thermal movement.
• SSRA2 Adjustable Roof Jack Adapters: These mount directly onto the SSRA1 base. They allow contractors to install 10-foot-long wooden walkboards, providing a level, stable work platform on the Longline's deep-ribbed surface.
• SSRA3 Anchor Plates: This plate spans across two SSRA1 anchors, serving as the heavy-duty interface for horizontal lifeline systems.
• 100-Foot SSRA Temporary Horizontal Lifeline Kit: Utilizing the SSRA3 plates, this kit creates a multi-worker cable system. It allows the crew to move horizontally across the wide coverage of Longline 305 panels while remaining 100% tied off.
• Super Anchor 120-Foot Permanent Horizontal Lifeline Kit: A permanent version of the cable system for long-term maintenance, featuring galvanized steel riser posts that attach to the seams via the SSRA anchors.
• Ridge Pro Steep Assist: While the SSRA1 handles the field of the roof, the Ridge Pro provides immediate safety at the peak. It hooks over the ridge to provide a tie-off for the first man up and the last man down, specifically for slopes between 6:12 and 12:12.

Lysaght Imperial Mechanical Panel (SSRA Compatible 22/24 Ga. Steel)

The Imperial panel from Lysaght is a sleek, architecturally refined concealed-fix roofing system. As part of the Zenith range, it features a broad, flat pan with 1-inch slim ribs, making it a preferred choice for contemporary designs. Available in 22-gauge and 24-gauge steel, it delivers a seamless combination of style and durability for both straight and curved applications. See the Roof Anchor Compatibility Chart for 22 Gauge and 24 Gauge Lysaght Imperial Mechanical Standing Seam Metal Roof Panels.

Fall Protection For Imperial Panels

Protecting the refined surface of the Imperial panel requires a non-penetrating, coordinated equipment approach:

• SSRA1 Standing Seam Roof Anchor: Clamps to the 1-inch mechanical ribs of the Imperial panel. Its low-profile design ensures a secure grip without damaging the panel.
• SSRA2 Adjustable Roof Jack Adapters: Connected to the SSRA1, these adapters support standard 10-foot walkboards.
• SSRA3 Anchor Plates: These bridge the SSRA1 anchors to create a reinforced mounting point for lifeline hardware.
• 100-Foot SSRA Temporary Horizontal Lifeline Kit: Allows multiple workers to navigate larger roofs with a continuous, secure connection.
• Super Anchor 120-Foot Permanent Horizontal Lifeline Kit: Provides a permanent cable solution for long-term building maintenance without violating the roof's weathertight integrity.
• Ridge Pro Steep Assist: For pitches between 6:12 and 12:12, the Ridge Pro acts as the primary anchor at the peak. It ensures workers can safely transition from the ladder to the SSRA1 field anchors while remaining tied off to the ridge.

Lysaght Snapseam Snaplock Panel (SSRA Compatible 22/24 Ga. Steel)

The Snapseam panel offers a bold, linear aesthetic with a 1.5-inch rib height. As a concealed-fix system, it allows for thermal expansion and contraction without stressing the roofing material. Made from premium Colorbond and Zincalume steel, Snapseam panels provide a refined architectural look for modern construction projects. Available in 22- and 24-gauge steel, it comes in Colorbond pre-painted steel for advanced corrosion protection or Zincalume for a metallic, industrial look. See the Roof Anchor Compatibility Chart for 22 Gauge and 24 Gauge Lysaght Snapseam Snaplock Standing Seam Metal Roof Panels.

Fall Protection For Snapseam Panels

The Snapseam fall protection system utilizes these components to maintain safety and warranty compliance:

• SSRA1 Standing Seam Roof Anchor: Attaches securely to the 1.5-inch Snapseam rib. This non-penetrating anchor prevents the need for traditional fasteners that would otherwise compromise the snaplock system.
• SSRA2 Adjustable Roof Jack Adapters: When mounted to the SSRA1, these provide the necessary support for 10-foot walkboards, giving workers a secure footing on the Snapseam's sloped surface.
• SSRA3 Anchor Plates: Connect to SSRA1 to facilitate crew horizontal movement.
• 100-Foot SSRA Temporary Horizontal Lifeline Kit: This kit provides 100 feet of fall protection, allowing workers to stay tied off while moving across the linear ribs.
• Super Anchor 120-Foot Permanent Horizontal Lifeline Kit: A high-performance permanent cable system for recurring roof inspections and maintenance.
• Ridge Pro Steep Assist: The essential "first man up" tool for Snapseam roofs with 6:12 to 12:12 pitches. It provides peak-mounted protection, eliminating the need for initial seam clamping at the eave.

Lysaght Klip-Lok 406 Panel (Ridge Pro Only)

The Klip-Lok 406 panel from Lysaght offers a strong, weather-resistant roofing and cladding solution with a modern, clean appearance. Manufactured by BlueScope Steel, this steel panel is suitable for long-span and low-slope roofing applications. Unlike traditional metal panels that rely on exposed fasteners, Klip-Lok 406 features an innovative clip system that eliminates the need for piercing screws, preserving the integrity of the roofing system while allowing for natural thermal expansion. See the Roof Anchor Compatibility Chart for Lysaght Klip-Lok 406 Standing Seam Metal Roof Panels.

With a cover width of 16 inches and a rib height of 1.6 inches, the panel provides excellent structural strength while maintaining a sleek, uniform look. It is available in 0.48 mm and 0.60 mm BMT (26-gauge and 24-gauge) thicknesses. The panel is available in Colorbond pre-painted steel for superior corrosion resistance or Zincalume steel for an industrial metallic finish.

Fall Protection For Klip-Lok 406 Panels

Due to the unusual, rounded seam shape, the Klip-Lok 406 is not compatible with SSRA seam-mounted anchors. Traditional clamp-on fall protection solutions require a rigid, vertical steel seam, which is not present in this panel's design.

Ridge Pro Steep Assist: This is the essential fall protection solution for Klip-Lok 406 roofs with pitches between 6:12 and 12:12. The Ridge Pro attaches securely to the roof peak, providing a non-penetrating, 5,000-pound-rated anchor point. Because it does not rely on seam clamping, it bypasses the compatibility issues of the Klip-Lok 406 rib. It allows the worker to maintain a 100 percent tie-off from the moment they transition from the ladder to the peak, ensuring safety without risking damage to the clip-fixed panels.

Lysaght Klip-Lok 700 Panel (Ridge Pro Only)

The Klip-Lok 700 panel from Lysaght is a high-performance concealed-fix roofing system engineered for large-span applications. With a wide cover width of approximately 27.5 inches and a rib height of 1.69 inches, the Klip-Lok 700 is well-suited for expansive roof areas. It is typically available in 0.42 mm and 0.48 mm BMT (27-gauge and 26-gauge) steel. See the Roof Anchor Compatibility Chart for Lysaght Klip-Lok 700 Standing Seam Metal Roof Panels.

Fall Protection For Klip-Lok 700 Panels

The specialized seam shape of the Klip-Lok 700 makes it incompatible with SSRA seam-mounted anchors. For roofs with a pitch between 6:12 and 12:12, the Ridge Pro Steep Assist is the required safety solution.

Ridge Pro Steep Assist: On expansive Klip-Lok 700 surfaces, the Ridge Pro provides a stable, peak-mounted anchor point that requires zero penetrations. It works by utilizing a high-strength steel hook that centers over the ridge cap, allowing the worker to remain tied off while moving vertically along the pans. This system is particularly beneficial for Klip-Lok 700 as it avoids any contact with the concealed clips, preserving the manufacturer's weathertight warranty while meeting OSHA safety standards.

Lysaght Baroque Panels (Ridge Pro Only)

The Baroque panel from Lysaght is a heritage-inspired concealed-fix steel roofing system that combines classic aesthetics with modern performance. As part of the Zenith architectural range, its semi-circular ribs create a softened linear profile, making it a unique choice for heritage restorations and contemporary designs. The Baroque panel is available in 0.55 mm and 0.75 mm BMT (24-gauge and 22-gauge) steel. Designed for roofs with a minimum slope of 5 degrees, these panels provide a durable, low-maintenance solution for high-end architectural projects. See the Roof Anchor Compatibility Chart for Lysaght Baroque Standing Seam Metal Roof Panels.

Fall Protection For Baroque Panels

The unusual, semi-circular seam shape of the Baroque panel makes it incompatible with SSRA seam-mounted anchors, as the clamps cannot achieve a certified grip on the rounded rib.

Ridge Pro Steep Assist: For Baroque roofs with slopes between 6:12 and 12:12, the Ridge Pro offers the only safe, non-penetrating solution. By hooking over the ridge, the Ridge Pro creates a secure attachment point that stays completely clear of the architectural ribs.

Lysaght Enseam Nailstrip Panel (Ridge Pro Only)

The Enseam Nailstrip panel from Lysaght is a modern concealed-fix steel roofing system. As part of the Zenith range, it offers a clean, bold aesthetic with wide, flat pans. The nailstrip fastening system makes installation easy by eliminating the need for separate clips, providing a fastener-free surface for a seamless look. Enseam panels are available in 0.55 mm and 0.75 mm BMT (24-gauge and 22-gauge) steel. Backed by Bluescope warranties, these panels offer long-term performance for contemporary architectural features. See the Roof Anchor Compatibility Chart for Lysaght Enseam Nailstrip Standing Seam Metal Roof Panels.

Fall Protection For Enseam Panels

Nailstrip panels are incompatible with SSRA seam-mounted anchors because the nailstrip flange does not provide the structural "shoulder" required for a seam clamp to lock onto safely.

Ridge Pro Steep Assist: The Ridge Pro is the best fall protection solution for Enseam Nailstrip panels on 6:12 to 12:12 pitches.

Why American-Engineered Safety Is Your Best Insurance

In the metal roofing industry, a "good deal" on fall protection can quickly become a business-ending liability. While unbranded, cheap global imports are flooding the market, they rarely include the documented third-party testing required to meet OSHA 1926.502 and ANSI Z359.18 standards. These no-name alternatives often lack the verifiable engineering reports and iso 17025 lab results necessary to guarantee performance under the extreme stress of a fall.

The SSRA system eliminates that uncertainty through the transparency of domestic engineering. We manufacture, lab-test, and certify every SSRA component right here in the United States. Choosing American-made safety equipment means you are not just buying an anchor; you are securing a domestic partnership. By investing in high-quality, domestic equipment, you ensure your crew is protected by the world's most reliable safety standards while supporting American manufacturing.

Standing Seam Roof Anchor Point Compatibility for 22 Gauge Lysaght

	Longline 305 (22 Ga.)	Imperial (22 Ga.)	Snapseam (22 Ga.)
SSRA 1	YES	YES	YES
SSRA1 Nylon Tip	YES	YES	YES
SSRA2 Roof Jack	YES	YES	YES
SSRA3 Anchor Plate	YES	YES	YES
The Ridge Pro	YES	YES	YES

Standing Seam Roof Anchor Point Compatibility for 24 Gauge Lysaght

	Longline 305 (24 Ga.)	Imperial (24 Ga.)	Snapseam (24 Ga.)	Klip-Lok 406	Klip-Lok 700	Baroque	Enseam Nailstrip
SSRA 1	NO	NO	NO	NO	NO	NO	NO
SSRA1 Nylon Tip	YES	YES	YES	NO	NO	NO	NO
SSRA2 Roof Jack	YES	YES	YES	NO	NO	NO	NO
SSRA3 Anchor Plate	YES	YES	YES	NO	NO	NO	NO
The Ridge Pro	YES	YES	YES	YES	YES	YES	YES

Contact Us For More Information

For further details on roofing solutions and fall protection systems, contact us at 863-703-4522 or visit www.StandingSeamRoofAnchor.com. Let's work together to make your roofing projects safe, beautiful, and built to last. For more safety tips, check out OSHA's 48-page fall protection manual. Once you have determined the most suitable anchors for your roof system, download our free Anchor Inspection Form.

Safety Tips For Standing Seam Roofs

Develop OSHA-Compliant Safety Plans

A safe roofing project begins with a well-structured OSHA-compliant safety plan. This document should outline fall prevention measures, step-by-step rescue procedures, and emergency response protocols tailored to each job site. Companies create a culture of accountability and efficiency by proactively addressing risks and ensuring all team members understand their safety responsibilities.

Prioritize Ladder Safety Training

Ladders are among the most frequently used tools on roofing sites. However, improper setup and use lead to countless preventable accidents. Workers must learn stable placement, secure footing, and correct climbing techniques. Following the 4-to-1 rule helps prevent tipping hazards. Proper ladder safety training ensures that access to and exit from the roof remain secure and accident-free.

Ensure Proper Footwear for Stability

The proper footwear is a roofer's first line of defense against slips and falls. High-traction, slip-resistant boots provide essential grip on steep, wet, or uneven surfaces, helping workers maintain balance in challenging conditions. Proper footwear prevents slips, improves mobility, and allows workers to move confidently across the roof. Investing in the proper boots is a simple yet crucial step toward ensuring safety and efficiency on the job.

Set Up Protective Guardrail Barriers for Work Zones

Guardrails and warning lines create a safer work environment by marking hazardous areas and providing passive fall protection. These barriers prevent accidental missteps near skylights, roof edges, and other fall hazards, helping workers focus on their tasks without unnecessary risk. A well-placed guardrail system turns a potentially hazardous workspace into a controlled, secure job site, significantly reducing the likelihood of falls.

Equip Workers with High-Quality Safety Gear

Wearing the proper safety gear can mean the difference between a minor incident and a severe injury. OSHA-compliant harnesses, lanyards, and fall arrest systems must be appropriately fitted, regularly inspected, and comfortable for extended wear. Quality equipment encourages consistent use, ensuring workers remain protected throughout the job. Providing workers with well-maintained, reliable gear promotes confidence and allows them to work more efficiently and safely.

Use Specialized Anchor Systems for Standing Seam Roofs

Not all fall protection anchors are compatible with standing seam metal roofs. Seam-specific, non-penetrating anchors clamp securely to the seam without puncturing the panel, preserving the roof's structural integrity and watertight seal. Avoid anchors that require installation over hidden clips, as improper placement can compromise safety and performance. Choosing the correct anchor system ensures a reliable tie-off point while maintaining the roofing system's longevity.

Install Permanent Roof Anchor Systems

Permanent anchor points provide a long-term fall protection solution for buildings that require regular roof access. These fixed tie-off points allow maintenance crews to secure themselves quickly without needing temporary anchors. Permanent roof anchors are particularly beneficial for commercial and industrial buildings, streamlining routine inspections while ensuring workers always have a secure attachment point.

Promote a Culture of Safety

Encouraging open discussions about hazards, fostering a culture where workers feel comfortable reporting concerns, and conducting regular safety briefings create a more cohesive, proactive job site. Frequent training sessions, toolbox talks, and safety audits help reinforce best practices. When safety is a shared responsibility, teams work smarter, more efficiently, and with fewer incidents.

Encourage the Use of Trauma Straps

A fall arrest system stops a fall, but trauma straps prevent the severe effects of prolonged suspension. These straps relieve pressure on the legs, maintain circulation, and provide essential support while awaiting rescue. Industry experts recommend that employers equip workers with trauma straps and train them in their deployment. This simple addition to a harness system can make the difference between a manageable rescue and a life-threatening situation.

Consult Experts for Curved Metal Panels

Curved metal panels present unique challenges that require specialized fall protection solutions. Traditional anchor systems may not work as expected on curved surfaces, making professional guidance essential. Consulting with safety experts ensures the right combination of anchors, lifelines, and harnesses. An adequately designed fall protection system safeguards workers while preserving the roof's structural integrity and architectural appeal.