Fall Protection For Knudson Standing Seam Panels

Who Is Knudson Manufacturing?

Knudson Manufacturing is a roll-forming industry leader, delivering innovative machinery solutions to panel manufacturers nationwide. With a legacy built on over 150 years of combined experience among its team of experts, Knudson is a trusted partner in crafting high-performance roll-forming machines tailored to the metal roofing sector. The company's commitment to quality and customer satisfaction ensures that every machine produced is a long-term investment backed by exceptional support.

Knudson's roll-forming machines are not just tools—they are solutions. Their systems can produce some of the most popular standing seam profiles, including the KR-24, KR-21, and KR-18. These profiles are durable and highly compatible with various roofing applications. From light-gauge framing to complex architectural panels, Knudson's machines bring versatility and efficiency to the forefront.

But Knudson doesn't stop at creating reliable machinery. The company thrives on partnership and collaboration, offering top-tier customer service, training, and technical expertise. Whether you're a seasoned pro or new to roll forming, Knudson's team works closely with you to ensure their equipment helps your business succeed.

Why Are Compatible Fall Protection Anchors Critical For Standing Seam Roofs?

Standing seam panels are precision-engineered to create a sleek, watertight barrier for durability and long-term performance. However, the use of incompatible fall protection anchors can compromise this integrity. Penetrative anchors, which require drilling into the panels, disrupt the seamless structure, leading to potential leaks, corrosion, and even structural damage over time. Beyond these physical risks, such alterations often void manufacturer warranties, transferring the burden of costly repairs to building owners and contractors. On top of this, the smooth surface and lightweight design of standing seam panels can pose unique safety challenges, further highlighting the importance of proper anchorage.

Non-penetrating anchors provide a much-needed solution. These systems clamp securely to the panel seams without puncturing the material, preserving the roof's structural and weatherproof properties. Designed to work with profiles like the KR-24, KR-21, and KR-18, these anchors ensure OSHA-compliant tie-off points for workers, allowing for safer navigation during installation or maintenance. Additionally, these systems support other safety equipment, such as horizontal lifelines and walk boards, delivering a flexible and comprehensive approach to rooftop safety. Investing in compatible, non-penetrating systems not only safeguards workers but also protects the longevity and functionality of standing seam roofs, ensuring both safety and performance for years to come.

KR-21 VP Varipan

The Knudson KR-21 VP Varipan is a versatile standing seam panel system used in roofing applications. This system makes panels on-site or in-shop continuous metal roofing panel roll-forming machines, specifically the New Tech SS Multipro. Here are some key features and specifications of the KR-21 VP Varipan:

The KR-21 VP Varipan produces standing seam panels with a seam height of 38 mm (1 1/2 inches). The panels can be formed in widths ranging from 305 mm (12 inches) to 500 mm (20 inches).

The machine can handle various materials, including steel, aluminum, copper, and zinc, with thicknesses ranging from 0.015 to 0.032 inches.

It features a digital batch controller that allows programming up to 50 batches of roof panels, each containing up to 999 panels of specified lengths.

The KR-21 VP Varipan is suitable for installation on wood or steel-sloped roofs and can be used in commercial, institutional, industrial, and residential construction projects.

Panels are attached using site-specific fastening methods. For steel substrates, No. 10-16 by 25 mm (1 inch) long self-drilling, self-tapping pancake head plated steel screws are recommended.

The panel securement must meet the requirements outlined in the Standard for Architectural Sheet Metal (ASM) Systems.

The minimum roof slope requirement is 2:12, which is recommended. See the Roof Anchor Compatibility Chart for Knudson Manufacturing KR-21 VP Varipan Standing Seam Panels.

Fall Protection for the Knudson KR-21 VP Varipan

When working on KR-21 VP Varipan panels, maintaining safety without compromising the roof's structural integrity is paramount. For panels made from 22 and 24 gauge steel, the  SSRA1 Seam Anchor provides a secure, non-penetrating attachment point. This anchor clamps tightly to the panel seams, preserving the roof's weatherproof design while creating a reliable tie-off location for workers. When paired with the SSRA2 Adjustable Roof Jack Adapter, the system supports 10-foot walkboards, enabling safe and stable movement across the roof. This combination is ideal for tasks requiring mobility, such as inspections or equipment installation.

The  SSRA3 Anchor Plate adds another layer of versatility by creating mounting platforms for temporary horizontal lifelines, such as the Malta Dynamics HLL3001. This configuration ensures workers remain securely tied off while allowing freedom of movement across the roof's surface, enhancing safety and efficiency on larger projects.

For substrates other than 22 and 24 gauge steel—such as aluminum, copper, or lighter steel gauges—the  Ridge Pro Steep Assist Anchor is the recommended solution. This anchor hooks over the roof peak and is designed for slopes between 6/12 and 12/12. It provides a non-penetrating tie-off point, ensuring workers maintain 100% fall protection while preserving the roof's integrity. This system is particularly effective for steep or challenging roof designs, allowing contractors to work confidently without damaging the roof panels.

By integrating these fall protection systems, contractors can create a comprehensive safety plan tailored to the KR-21 VP Varipan panels. These solutions ensure compliance with OSHA standards while preserving the performance and aesthetics of the roofing system.

Knudson KR-24 Panels: High-Performance Standing Seam Roofing System

The Knudson KR-24 standing seam panels set a high standard for roofing performance, combining strength, adaptability, and precision. Crafted using Knudson's advanced roll-forming machines, these panels feature a robust 2-inch flange profile, ensuring durability in even the most demanding environments. With a maximum speed of 100 feet per minute, the KR-24 system allows efficient production, whether in-shop or on-site. See the Roof Anchor Compatibility Chart for Knudson Manufacturing KR-24 Standing Seam Panels.

These panels are compatible with a wide range of materials, including steel (22 to 26 gauge), aluminum (.0217" to .0336"), and copper (16 to 20 oz), providing versatility for diverse projects. The system accommodates coil widths from 16 to 30 inches. It supports paint, galvanized, or mill finish coatings for added protection. The KR-24 panels are UL 90-certified, offering reliable resistance against severe weather conditions, including wind uplift. Their advanced features include compact forming rollers, a digital touch-screen controller, and optional accessories like the US-9 Electric Seamer for seamless installation.

Ideal for architectural and industrial applications, the KR-24 panels deliver aesthetic appeal alongside structural integrity. With options for single-lock and double-lock mechanical seams, these panels offer flexibility in design and application. Whether you're working on steep slopes or expansive commercial roofs, the KR-24 system ensures efficient installation and enduring performance.

Fall Protection for Knudson KR-24 Panels

When working on KR-24 standing seam panels, choosing the right fall protection system is essential for maintaining safety and the roof's integrity. For 22- and 24-gauge steel panels, the SSRA1 Seam Anchor is a go-to solution. This non-penetrating anchor clamps securely to the seams, preserving the watertightness of the panel while providing an OSHA-compliant tie-off point. The SSRA2 Adjustable Roof Jack Adapter integrates seamlessly with the SSRA1 anchors, allowing for the secure placement of 10-foot walkboards. This setup creates stable platforms for workers to navigate the roof, enhancing safety and efficiency on the job site.

For larger-scale projects requiring continuous mobility, the SSRA3 Anchor Plates work with the SSRA1 Seam Anchors to support temporary horizontal lifelines like the Malta Dynamics HLL3001. This system ensures workers remain tied off at all times while allowing them to move freely across the roof's surface.

For substrates such as aluminum, copper, or steel in gauges other than 22 and 24, the Ridge Pro Steep Assist Anchor offers an effective alternative. This anchor hooks over the roof's ridge, providing a secure, non-penetrating tie-off point. Designed for roofs with pitches between 6/12 and 12/12, the Ridge Pro ensures workers can maintain 100% tie-off without compromising the roof's structure or aesthetic integrity.

By integrating these fall protection systems, contractors and building owners can safeguard their workers while maintaining the high performance and longevity of the KR-24 panels. This commitment to safety and quality ensures every project meets the highest performance and compliance standards.

Knudson KR-18 Panels: High-Performance Trapezoidal Standing Seam Roof System

The Knudson KR-18 panels are engineered for robust performance and efficiency, making them an excellent choice for low-slope structural applications. Featuring a trapezoidal design with a 2.5-inch leg height, these panels provide exceptional durability and aesthetic appeal. With a panel width of 18 inches and a maximum production speed of 90 feet per minute, the KR-18 system offers versatility for various architectural and industrial projects. See the Roof Anchor Compatibility Chart for Knudson Manufacturing KR-18 Standing Seam Panels.

These panels are compatible with multiple materials, including steel (22 to 26 gauge), aluminum (.024" to .032"), and copper (16 to 20 oz), ensuring adaptability to diverse project requirements. The KR-18 profile's UL90 certification guarantees superior resistance to wind uplift, making it a reliable option for challenging environmental conditions. Its seamless design includes single- and double-lock mechanical seam options, allowing flexibility based on performance needs.

The KR-18 profile ensures a perfect blend of form and function, whether for expansive commercial roofs or intricate architectural designs.

Fall Protection for Knudson KR-18 Panels

Safety is paramount when working on KR-18 standing seam panels, and selecting the proper fall protection systems is critical. For 22- and 24-gauge steel panels, the SSRA1 Seam Anchor provides a secure and non-penetrating attachment point. This anchor clamps firmly to the panel seams without damaging the roof, preserving the watertight seal and structural integrity. It is the foundation for other safety components, such as the SSRA2 Adjustable Roof Jack Adapter. The SSRA2 enhances worker mobility by supporting 10-foot walkboards, creating a stable platform for navigating the roof efficiently.

To further expand safety capabilities, the SSRA3 Anchor Plates integrate seamlessly with the SSRA1 anchors, allowing the deployment of temporary horizontal lifelines like the Malta Dynamics HLL3001 system. This configuration ensures workers remain tied off at all times, offering a comprehensive safety solution for larger roofing projects.

For substrates other than 22- and 24-gauge steel, such as aluminum or copper, the Ridge Pro Steep Assist Anchor is the optimal choice. Designed for roof pitches between 6/12 and 12/12, this anchor hooks securely over the ridge, providing a non-penetrating tie-off point. Its design enables workers to maintain 100% tie-off compliance while navigating steep or challenging roof surfaces.

By combining these tailored fall protection solutions, contractors can ensure the safety of their team while preserving the high-performance standards and longevity of the KR-18 panels. This approach prioritizes worker security, compliance, and the roofing system's integrity.

Standing Seam Metal Roof Anchor Panel Compatibility Chart For Knudson Manufacturing

Contact Us For More Information

For further details on roofing solutions and fall protection systems, contact us at 863-703-4522 or  www.StandingSeamRoofAnchor.com. Let's work together to make your roofing projects safe, beautiful, and built to last. For more safety tips, check out OSHA's 48-page fall protection manual. Once you have determined the most suitable anchors for your roof system, download our free Anchor Inspection Form.

Safety Tips For Standing Seam Roofs

Promote a Culture of Safety

Fostering a safety-first mindset is as important as the gear workers use. Encourage open discussions about potential hazards, conduct regular safety meetings, and instill a sense of responsibility for team members to look out for one another.

Ensure Proper Footwear for Stability

The foundation of safe roofing begins with the proper footwear. Equip workers with non-slip, durable shoes designed for metal roofs, especially on inclines or during wet conditions. Proper footwear prevents slips and boosts worker confidence as they move across challenging surfaces.

Equip Workers with High-Quality Safety Gear

Providing top-tier safety gear is crucial for keeping workers protected. Comfortable, OSHA-approved harnesses, lanyards, and fall arrest systems ensure compliance while promoting consistent use. Quality equipment minimizes risk and helps your team perform their tasks with confidence.

Use Specialized Anchor Systems for Standing Seam Roofs

Standing seam roofs require anchors that maintain both safety and roof integrity. Clamp-on, non-penetrating systems are ideal for these roofs, avoiding drilling into panel clips or damaging the structure. These secure solutions preserve the roof while ensuring worker protection.

Install Permanent Roof Anchor Systems

Permanent anchors are ideal for rooftops that require regular maintenance. These fixed systems reduce setup time, offer reliable tie-off points, and enhance safety during frequent access. Commercial roofs with regular traffic benefit greatly from this long-term solution.

Develop OSHA-Compliant Safety Plans

Every roofing project should start with a comprehensive OSHA-compliant safety plan that outlines fall protection measures, emergency response procedures, and rescue steps. A detailed plan ensures a proactive approach to potential risks and safeguards everyone involved.

Ensure Stable Access Points

Safe access to the roof is the first step to preventing falls. Ladders should be positioned on flat, stable surfaces, following the 4-to-1 rule: for every four feet of height, the ladder base should be one foot away from the wall. This practice reduces the chance of slips during entry and exit.

Set Up Protective Barriers for Work Zones

Marking off safe zones with guardrails or warning lines creates a controlled work environment, especially on larger or low-slope roofs. These barriers reduce the risk of trips and falls near roof edges and help workers focus on their tasks.

Encourage the Use of Trauma Straps

Trauma straps are essential for fall incident preparedness. These devices alleviate pressure on the legs and improve blood circulation while suspended, reducing the risk of suspension trauma. Training workers to use these tools effectively can make a critical difference during emergencies.

Consult Experts for Curved Metal Panels

Curved roofs demand specialized attention to ensure both safety and roof preservation. Consulting fall protection experts ensures that workers are using the best fall protection strategies.

Disclaimer

The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to reach out directly to the roof panel manufacturer for inquiries regarding fall protection compatibility with their products and to address any potential warranty issues that may arise following the installation of our products.