Fall Protection Strategies For Imetco Standing Seam Roofs

See the Roof Anchor Compatibility Chart for IMETCO Standing Seam Panels.

Who Is IMETCO?

IMETCO of Norcross, GA, specializes in high-performance standing seam roof systems. Over the past few decades, IMETCO has become synonymous with durable, aesthetically appealing, and weather-resistant metal roofing solutions. The company's long-standing commitment to excellence is evident in its attention to detail, customer support, and product engineering.

IMETCO has built a reputation for quality products and comprehensive project support. It offers performance testing, wind-uplift analysis, design assistance, and on-site installation training. Its partnership with Martin Fireproofing further strengthens its offerings by providing complete engineered roofing systems, all backed by a single-source warranty. This collaboration enables IMETCO to provide customers with fully integrated metal roofing and wall panel systems designed to meet the highest industry standards.

Their impressive product range includes Series 300, ZIP-RIB, TwinLok, and PermLok, which have set benchmarks in the roofing industry. IMETCO's systems, from low-slope roofing applications to high-performance vertical wall panels, feature superior strength and long-lasting performance.

Why Compatible Fall Protection is Essential for IMETCO Standing Seam Roofs

Installing and maintaining metal roofing systems requires high-quality materials and specialized fall protection. Standing seam roofs, known for their sleek appearance and weathertight seams, present unique challenges when securing fall protection. Standing seam systems require non-penetrating fall protection systems.

The information provided in this blog is crucial for roofing professionals and safety managers. Fall protection must safeguard workers and preserve the roof's long-term performance. The goal is to educate about using compatible fall protection systems that maintain the seamless design and structural strength of IMETCO's standing seam roofs.

We'll examine each of IMETCO's standing seam roof systems, explaining which fall protection products work best and why certain systems may not be suitable for specific panels. Understanding these details is essential for ensuring worker safety and preventing costly damage to the roof system.

By the end of this guide, you'll have a thorough understanding of the most compatible fall protection solutions for IMETCO's standing seam roofs, making your project safe and compliant. Don't forget to read this blog to the end for the 10 Bonus Metal Roof Safety Tips for you and your crew!

ZIP-RIB Panels: Time-Tested Versatility and Strength

IMETCO's ZIP-RIB is a structural metal roof panel system designed for roofing applications on slopes as low as 1/4:12. It is also suitable for use as a vertical wall panel. One of its standout features is its mechanically seamed ribs, which are 2-1/2" high, providing superior strength and performance. Panels are available in widths of 12", 16", and 18", with custom widths up to 22" available upon inquiry. See the Roof Anchor Compatibility Chart for IMETCO ZIP-RIB Standing Seam Panels.

ZIP-RIB's specialty manufacturing options make it exceptionally versatile. These options allow for conical tapers, convex and concave curves, and continuous lengths exceeding 460 feet. These specialty options make ZIP-RIB an excellent choice for complex architectural projects, allowing for more dynamic designs. ZIP-RIB can be installed over open purlins, re-roof framing, plywood, or metal decking, making it adaptable to various structural applications. ZIP-RIB panels are available in 22 and 24-gauge G-90 galvanized steel, aluminum, copper, and zinc options.

Fall Protection for ZIP-RIB Panels

For most standing seam roofs, fall protection is vital for ensuring worker safety and preserving the roof system's structural integrity. However, the curved nature of some ZIP-RIB panels introduces additional challenges, particularly for securing fall protection systems.

For 22- and 24-gauge galvanized steel panels, the SSRA1 Seam Anchors, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates are excellent options for non-penetrating fall protection. These anchors provide secure attachment points along the seam while preserving the roof's integrity. SSRA2 Adjustable Roof Jacks allow for the safe placement of walkboards. At the same time, SSRA3 Anchor Plates enable the setup of temporary horizontal lifelines to keep workers securely tied off.

For other substrates like aluminum, zinc, or copper or steeper roof slopes (6/12 to 12/12), the  Ridge Pro Steep Assist is a great alternative. This system hooks over the roof peak, maintaining a 100% tie-off for workers without requiring penetration into the roof surface.

However, in the case of curved panels, such as those available in the ZIP-RIB system, a thorough on-site inspection by a trained safety professional is necessary before determining the most appropriate fall protection system. Curved panels present unique challenges, and standard seam-mounted anchors may not be suitable in these cases. A professional inspection will help identify the safest and most effective fall protection strategy based on the curvature and installation specifics of the ZIP-RIB panels.

By selecting the proper fall protection for both standard and curved ZIP-RIB panels, you can ensure the safety of your workers and maintain the long-term performance of IMETCO's standing seam roofing systems.

Series 300 Panel: Long-Term Weathertight Performance

IMETCO's Series 300 panel delivers durable, long-lasting weathertight performance. This standing seam roof system excels in structural and architectural applications, providing a range of customization options, including curving and tapering. The Series 300 panels go over open purlins or solid decks and are ideal for projects with moderate to steep slopes. Its symmetrical 2-3/8" seam, paired with an easy-to-install seam cap, makes it a reliable choice for building projects requiring aesthetics and performance. The one-piece clip design allows for unlimited thermal movement. At the same time, the factory-applied hot-melt sealant ensures a strong weather barrier that is isolated from the clip to avoid leakage. Available in various widths (12", 16", and 18"), the Series 300 panel can also be installed vertically as a wall panel. See the Roof Anchor Compatibility Chart for IMETCO Series 300 Standing Seam Panels.

The Series 300 panel undergoes extensive tests to ensure its durability and ability to withstand harsh weather conditions. These tests include ASTM E-1592 for wind uplift, ASTM E-1646 for water penetration, and ASTM E-1680 for air infiltration. Additionally, the panel passes FM 4471 testing for vertical load, wind, fire, and impact resistance, making it a reliable choice for long-term weathertight performance. The Series 300 panel is available in various materials, including 24, 22, and 20-gauge steel, aluminum ranging from .032" to .063", zinc in 0.8mm and 1.0mm, copper (16, 20, and 24-ounce), and stainless steel in 24, 22, and 20-gauge. For more specialized designs, the panel can be custom fabricated with options for curving in convex, concave, and "S" shapes, tapering up to 80 feet in length, and factory manufacturing of long panels up to 85 feet. Fabrication services for both straight and curved panels are available for on-site projects.

Fall Protection for Series 300 Panel

For 22- and 24-gauge steel Series 300 panels, the SSRA1 Seam Anchors, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates are the most compatible options. These products create safe walkboards and temporary horizontal lifelines without penetrating the roof. The SSRA1 anchors attach securely along the panel seams, ensuring worker safety without compromising the roof's structural integrity.

For other substrates, such as aluminum, zinc, copper, or stainless steel, or for roof slopes between 6/12 and 12/12, the Ridge Pro  Steep Assist is the ideal fall protection solution. This non-penetrating system hooks over the roof peak, allowing workers to maintain a 100% tie-off throughout the project.

Curved Roof Panels

Curved roof systems present unique challenges that may not be compatible with SSRA or Ridge Pro Steep Assist products. A trained safety professional should inspect curved panels on-site to establish an appropriate fall protection strategy, as the standard systems may not offer the necessary protection for these complex roof shapes.

Batten-Tite Panel - Customizable Performance

The Batten-Tite panel is a premium architectural pan and batten metal roofing system designed for flexibility and durability. With a panel depth of 1-7/8" and custom widths available up to 44-1/2", this panel can be tailored to suit various architectural styles, whether modern or traditional. The Batten-Tite system is available in several materials, including aluminum, galvanized steel, stainless steel, copper, and zinc, with the option to add a Kynar® fluoropolymer coating for enhanced weather resistance and durability. With smooth or stucco-embossed surface finishes, the Batten-Tite panel offers versatility in both appearance and function, making it ideal for residential and commercial projects. See the Roof Anchor Compatibility Chart for IMETCO Batten-Tite Standing Seam Panels.

The panel has been thoroughly tested for performance under various environmental conditions, including tests for structural integrity under wind pressure (ASTM E330) and water penetration (ASTM E331). Additionally, the panel comes with a 20-year finish warranty for Kynar® coatings and a weathertight warranty for qualifying applications, ensuring long-term reliability and aesthetic performance.

Fall Protection for Batten-Tite Panels

For fall protection on non-curved roofs, workers prefer the Ridge Pro Steep Assist for Batten-Tite panels with slopes between 6/12 and 12/12, as the box batten seam design does not support the SSRA series of fall protection products. This product hooks over the roof peak, offering 100% tie-off without requiring attachment to the seams, ensuring worker safety and preserving the roof's integrity. By choosing the correct fall protection solution, such as the Ridge Pro Steep Assist, you can maintain safety standards without compromising the design and functionality of the Batten-Tite panel system.

For curved roof panels, the SSRA and Ridge Pro products should not be used unless authorized by a trained safety expert that has done an on-site inspection of the roof. 

SS Panel (Snaplock) - Optional Tapering And Curving

The SS Panel, featuring a 1-inch snap-on seam cap with a factory-installed sealant, offers exceptional water infiltration resistance, making it a robust solution for architectural projects. Its symmetrical design simplifies miter cuts, particularly for installations involving valleys, hips, and dormers, improving installation efficiency. Designers may taper or curve some SS Panel roofs to meet various architectural needs. It is available in 12", 14", 16", and 18" widths and requires a minimum roof pitch of 3:12. This panel covers a solid substrate with underlayment. It comes in 22- or 24-gauge galvanized steel or .032/.040 aluminum substrates. The system also offers a 20-year finish warranty, ensuring long-lasting performance and aesthetic appeal. See the Roof Anchor Compatibility Chart for IMETCO SS Panel Standing Seam Panels.

Fall Protection for SS Panel (Snaplock)

The batten cover style seam of the SS Panel is not compatible with the SSRA series of fall protection products. For projects with roof slopes between 6/12 and 12/12, the Ridge Pro Steep Assist is the most suitable option. This fall protection system hooks over the roof peak without requiring attachment to the seams, ensuring full worker tie-off and maintaining the roof's integrity.

Curved Roof Panels

The situation becomes more complex when dealing with curved roof systems, often requiring highly specialized fall protection strategies. Generally, SSRA and Ridge Pro Steep Assist products are not compatible with curved panels. A thorough on-site inspection by a trained safety expert can help determine the best fall protection plan for curved installations.

TwinLok Panel - Mechanically-Seamed Strength

The TwinLok panel is a mechanically double-locked standing seam system designed for slopes of 2:12 and above, providing long-term durability and protection. Its 1.5-inch or 2-inch seam height makes it versatile for various architectural applications. The TwinLok panel uses heavy-duty concealed clips that allow for thermal movement, preventing issues caused by expansion and contraction. You can customize the center of the panel with either a striated or flat design to match different aesthetic preferences. Available widths for the TwinLok 1.5 and TwinLok 2.0 panels include 12, 16, and 18 inches. This panel comes in 22- and 24-gauge steel, .032" and .040" aluminum, and United Zinc (0.8mm and 1.0mm). See the Roof Anchor Compatibility Chart for IMETCO TwinLok Standing Seam Panels.

The panel undergoes rigorous testing to ensure optimal performance under extreme conditions, including UL-580 Class 90 windstorm testing, ASTM E-283 for air infiltration, ASTM E-330 for structural performance, and ASTM E-331 for water penetration. It also meets ASTM E-1592 standards for static air pressure. To ensure long-term reliability, the TwinLok panel has a 20-year finish warranty for Kynar® coatings and a weathertight warranty on qualifying applications.

Fall Protection for TwinLok Panel

For TwinLok panels made from 22- and 24-gauge steel, the SSRA1 Seam Anchors, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates are fully compatible. These products work together to install walk boards and temporary horizontal lifelines without penetrating the standing seams, preserving the roof's integrity. The SSRA1 anchors provide a secure, non-penetrating attachment point. At the same time, the SSRA2 Adjustable Roof Jacks facilitate safe movement across the roof. The SSRA3 Anchor Plates are used for lifeline setups, ensuring multiple workers remain safely tied off.

For panels made from materials other than 22- and 24-gauge steel, such as aluminum or zinc, the Ridge Pro Steep Assist is the most suitable fall protection option. It works on roofs with slopes between 6/12 and 12/12, hooking securely over the roof peak and providing 100% tie-off without compromising the roof surface.

PermLok Panel - Simple And Reliable

IMETCO's PermLok panels, available in 1.0 and 1.5 seam options, deliver a perfect blend of strength and aesthetics for high-sloped roofing applications. Designed for slopes of 3:12 or greater, these interlocking standing seam architectural panels are built for long-term performance and visual appeal. The 1-inch PermLok 1.0 panels come in widths of 13 inches and 17 inches, while the 1½-inch PermLok 1.5 panels are available in 12-inch and 18-inch widths. Factory-installed seam sealant and heavy 18-gauge concealed clips ensure excellent durability and weather resistance, while the panels can also be used as vertical wall panels, making them versatile for various architectural needs. See the Roof Anchor Compatibility Chart for IMETCO PermLok Standing Seam Panels.

The PermLok panels are crafted from durable materials such as G90 galvanized steel (22 or 24 gauge), AZ55 Galvalume® (22 gauge), and aluminum in .032″ or .040″ thicknesses. The panels are tested rigorously for performance, earning certifications like the UL-580 Class 90 windstorm rating, and passing ASTM standards for air infiltration, water penetration, and uniform static air pressure. For long-term protection, the panels come with a 20-year Kynar® coating warranty, alongside materials, workmanship, and weathertight warranties.

Fall Protection for PermLok Panel

When working on PermLok panels made from 22 or 24-gauge steel, the SSRA1 Seam Anchors, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates provide optimal fall protection. These products work together to create a safe working environment by allowing walk boards and temporary horizontal lifelines without penetrating the roof seams. The SSRA1 anchors attach securely along the panel seams, preserving the roof's integrity, while the SSRA2 Adjustable Roof Jacks enable safe movement across the roof. The SSRA3 Anchor Plates further facilitate the setup of temporary horizontal lifelines, keeping workers securely tied off.

For other substrates, such as aluminum, or for roof slopes between 6/12 and 12/12, the Ridge Pro Steep Assist is a better option. This product hooks over the roof peak without needing any attachment to the roof seams, ensuring 100% worker tie-off and maintaining the integrity of the roof.

Standing Seam Metal Roof Anchor Panel Compatibility Chart For IMETCO

 

Contact Us For More Information

For further details on roofing solutions and fall protection systems, contact us at 863-703-4522 or www.StandingSeamRoofAnchor.com. Let's work together to make your roofing projects safe, beautiful, and built to last. For more safety tips, check out OSHA's 48-page fall protection manual. Once you have determined the most suitable anchors for your roof system, download our free Anchor Inspection Form.

Safety Guidelines for Standing Seam Roofs

Equip Workers with High-Quality Safety Gear

Ensure all workers have premium safety gear, such as full-body harnesses and shock-absorbing lanyards. This equipment significantly reduces the force of impact during a fall, helping to prevent severe injuries.

Ensure Stable Access Points

Ladders and scaffolding should always be properly secured and unobstructed. To minimize the risk of falls, workers must receive thorough training on ladder safety, including adherence to the OSHA 4-to-1 rule.

Secure Work Areas with Protective Barriers

Use guardrails, warning lines, or other safety barriers to clearly define work zones on low-slope roofs. These barriers provide an extra layer of fall protection by marking safe areas and reducing risks.

Encourage Regular Use of Trauma Straps

Make it a priority for workers to use trauma straps with their harnesses and understand their correct application. Trauma straps are essential for preventing suspension trauma when a worker is left hanging after a fall.

Foster a Safety-First Workplace Culture

Promote a safety culture by regularly inspecting equipment and holding frequent training sessions. A strong emphasis on safety awareness encourages workers to stay vigilant and helps reduce accidents.

Utilize Specialized Roof Anchor Systems

Always use roof anchors designed specifically for standing seam panels. Follow the manufacturer's installation guidelines closely, and avoid anchors that need to attach over panel clips, as these can be hard to locate on existing roofs.

Implement Permanent Roof Anchor Systems

Permanent roof anchors are an excellent choice for projects requiring ongoing maintenance or inspections. These systems ensure workers have a reliable tie-off point for future work, providing consistent long-term safety.

Establish OSHA-Compliant Safety Plans

OSHA requires a detailed safety plan before starting any job. This plan should include specific rescue procedures so that all workers know what to do in an emergency.

Take Precautions for Curved Metal Panels

When working with curved metal roofing, refrain from using standard seam-mounted anchors. Consult with a safety expert to create a custom fall protection plan that addresses the challenges of curved roof surfaces.

Wear Appropriate Footwear

Workers should wear slip-resistant footwear that's appropriate for metal roofing tasks. Proper shoes help prevent slips and falls, especially when working on smooth or wet surfaces, and provide stability on the roof.

Disclaimer

The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to reach out directly to the roof panel manufacturer for inquiries regarding fall protection compatibility with their products and to address any potential warranty issues that may arise following the installation of our products.