Fall Protection for Hoogovens Standing Seam Roofs

Who Is Hoogovens Building Systems?

Hoogovens Building Systems, now operating as Tata Steel IJmuiden, boasts a storied history that spans over a century. Founded in 1918 in the Netherlands, "Hoogovens" translates to "Royal Blast Furnaces," a fitting name given the company's origins in steel production. By 1924, the first blast furnace in IJmuiden was operational, setting the stage for a legacy of steel innovation and excellence. Through the decades, Hoogovens expanded to include not only blast furnaces but also state-of-the-art rolling mills, a pipe foundry, and aluminum production facilities, proving its adaptability in a rapidly evolving industry.

In 1999, a landmark merger with British Steel formed the Corus Group. This move paved the way for Hoogovens' evolution into a global steel and metal roofing player. With Tata Steel's acquisition of Corus in 2007, the company continued its commitment to quality under the Tata Steel Europe name while prioritizing sustainability. In recent years, Tata Steel Netherlands has set its sights on green steel production using hydrogen technology—a testament to its dedication to environmental stewardship.

Why Compatible Fall Protection Anchors Are Essential for Hoogovens Roofs

For any building owner or contractor working with Hoogovens' standing seam metal roofs, using compatible fall protection is not just beneficial—it's critical. Hoogovens' roofing systems have concealed fasteners and a sleek, weather-tight finish, which protect buildings from the elements while enhancing energy efficiency. Traditional, penetrative seam anchors that drill into the metal panels can damage the roof's waterproofing, creating vulnerabilities that lead to leaks, corrosion, and even structural issues over time. Moreover, such penetrations may void roof warranties, adding unnecessary costs and liabilities for building owners.

Seam-compatible, non-invasive anchors, however, align perfectly with the structural characteristics of standing seam roofs. These specially designed anchors clamp securely onto the seams without penetrating the metal, preserving the roof's integrity while providing safe, OSHA-compliant attachment points. This approach not only ensures the long-term durability of the roof system but also supports worker safety—a primary concern for any project involving tasks at height.

The smooth surfaces and sleek finishes typical of Hoogovens' roofing systems present unique safety challenges. For workers handling installation, maintenance, or repairs, non-penetrating fall protection solutions like clamp-on seam anchors or ridge-mounted systems provide stable, secure attachment points. They minimize slip risks on the metal surface and enable 100% tie-off, which is crucial for preventing falls and enhancing overall site safety.

Investing in compatible fall protection for Hoogovens standing seam roofs protects the roof and the workers, upholding the company's legacy of quality and innovation. This approach is critical for building owners and contractors to preserve the roof's performance and create a safe, compliant environment for those working at height. Let's take a look at each standing seam panel offered by Hoogovens and discuss the best fall protection strategies. 

HW600 Panels

The HW600 panel by Hoogovens Building Systems is a trapezoidal-style, standing seam roof panel that combines durability with sleek functionality, making it ideal for commercial and industrial applications. With a substantial seam height of 3 inches (75mm) and a width of 24 inches (600mm), this panel provides strong wind resistance and exceptional weatherproofing. The HW600 panels are 24-gauge galvanized steel (.6–.64mm) with the 540 Quadro-Lock feature, a system that reinforces the roof's wind and water resistance with weatherproof sealant integrated into the panel and the clip.

The HW600 panel's mechanically fastened structure allows for reliable attachment to solid substrates, giving it an edge in strength and adaptability. This design enables excellent performance in low-slope installations. The manufacturer recommends a minimum roof pitch of less than 1:12. The HW600's robust construction and advanced sealing technology make it a versatile and dependable choice for challenging environments.

Fall Protection For HW600 Panels

For installations with HW600 panels in 22—and 24-gauge steel, a combination of SSRA1 Seam Anchors, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates provides a comprehensive, non-penetrating fall protection solution, preserving both the panel's weatherproof integrity and the workers' safety.

- SSRA1 Seam Anchor: The SSRA1 clamps securely onto the HW600's 3-inch seam without drilling, ensuring the panel's waterproofing remains intact. This OSHA-compliant anchor is a solid tie-off point, supporting workers across the roof without compromising the panel's structural or weatherproof characteristics.

- SSRA2 Adjustable Roof Jack: Working in tandem with the SSRA1, the SSRA2 Adjustable Roof Jack Adapter enables the secure placement of 10-foot walkboards across the roof. This setup allows workers to move safely along larger roof areas, providing a stable footing that reduces the risk of slips and falls during tasks like inspections, maintenance, or installation. The SSRA2 adapters adjust for various seam height and roof pitches.

- SSRA3 Anchor Plate: When used with two SSRA1 Seam Anchors, the SSRA3 Anchor Plate allows for a 100-foot temporary horizontal lifeline. This setup is particularly advantageous on larger roofs, enabling workers to maintain continuous tie-off as they move horizontally along the roofline. This flexibility improves efficiency and safety, minimizing the need for frequent reattachment.

For HW600 panels made from substrates other than 22 and 24-gauge steel, such as lighter-gauge metal or other materials, the Ridge Pro Steep Assist is an excellent option for roof slopes between 6/12 and 12/12. This non-penetrating, ridge-mounted anchor hooks over the roof peak, providing a secure, 100% tie-off solution for safe movement without compromising the panel's integrity. The Ridge Pro Steep Assist aligns with the robust design of the HW600 panel, ensuring both worker safety and the preservation of the roof system's durability.

H65 Panels – Bulb Seam

The H65 Bulb Seam panel by Hoogovens Building Systems is a versatile and highly durable roofing solution designed to perform exceptionally well against wind, rain, and snow without requiring penetrating fasteners. Its unique bulb seam structure allows for multiple architectural applications, supporting straight, curved, tapered, and even free-form designs. This adaptability makes the H65 panel ideal for projects prioritizing aesthetic appeal and structural resilience.

Constructed from aluminum with thickness options of 0.9mm, 1mm, and 1.2mm, the H65 panel offers a projected service life of up to 50 years, highlighting its longevity and resistance to corrosion. Available in straight panel widths of 305mm, 333mm, 400mm, and 500mm and featuring a prominent 65mm/2.5" seam height, the H65 is compatible with various insulation, acoustic, and vapor control requirements, making it highly adaptable for a range of climate conditions. With a minimum slope requirement of less than 1:12, the H65 panel meets the needs of both low-slope and complex architectural roof applications.

Fall Protection For H65 Panels

Due to the substrate material, SSRA products are incompatible with H65 panels constructed from aluminum. Instead, the Ridge Pro Steep Assist provides a practical, non-penetrating fall protection solution for straight roof sections with slopes between 6/12 and 12/12. The Ridge Pro Steep Assist hooks securely over the roof peak, offering a stable anchor point that enables workers to maintain a 100% tie-off, supporting safe movement across the roof without compromising the panel's integrity.

In cases where the H65 panels are curved, the SSRA and Ridge Pro products are incompatible. Curved roof installations present unique safety challenges. For these applications, it is essential to have a trained safety professional inspect the site and determine the most appropriate fall protection anchors. This specialized approach ensures the workers' safety and the preservation of the roof's structural integrity, particularly for projects with free-form or architecturally complex designs.

H32 Panels

The H32 panel from Hoogovens Building Systems is a highly adaptable roofing solution. It allows various architectural designs, from straight and tapered to complex concave and convex shapes. This panel's versatility makes it ideal for unique geometric applications, including domes and other intricate structures. Available in adjustable widths from 150mm (6 inches) to 510mm (20 inches) and featuring a 32mm (1 inch) seam height, the H32 panel is designed to suit a wide array of building specifications.

Constructed with a double-lock 360-degree seam, the H32 panel offers enhanced watertightness, providing superior protection against the elements. The panel also excels in thermal and acoustic performance, making it a strong choice for projects requiring noise reduction or enhanced insulation. Available substrates include zinc, aluminum, copper, and stainless steel, each offering distinct durability and aesthetic appeal benefits. With a minimum recommended slope of 3:12, the H32 panel is versatile for functional and decorative roofing applications.

Fall Protection For H32 Panels

Lighter substrates such as zinc, aluminum, and copper are incompatible with SSRA products for the H32 panel. Instead, we recommend the Ridge Pro Steep Assist for roofs with slopes between 6/12 and 12/12. This non-penetrating anchor securely hooks over the roof peak, providing a reliable tie-off point that ensures worker safety without compromising the integrity of the roofing material.

However, SSRA and Ridge Pro products are incompatible with curved H32 panels. Curved roofing applications present unique challenges that require specialized fall protection solutions. For these projects, a trained safety expert should inspect to determine the most suitable anchor system for the specific curvature and material of the roof. This tailored approach protects the roof and workers' safety, particularly on architecturally complex installations.

H66 Panels

The H66 panel by Hoogovens Building Systems is a robust structural standing seam panel designed for durability and long-lasting performance. Its deep structural profile, with a seam height of 66mm (2.5 inches) and panel width of 420mm (16 inches), ensures excellent resistance against environmental factors, including water intrusion and thermal expansion. Thanks to its on-site roll-forming capability, the H66 panel can be produced in long, seamless lengths, enhancing its water tightness. Constructed from galvanized steel available in 22-gauge to 24-gauge, this panel is ideal for applications that require a sturdy, non-penetrating roofing solution with a minimum slope of 1:12.

Fall Protection For H66 Panels

For the H66 panel, SSRA products, including the SSRA1 Seam Anchors, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates, offer a compatible, non-invasive fall protection system that aligns with the panel's structural integrity. Each product plays a crucial role in supporting safe access to the roof while maintaining the panel's durability:

- SSRA1 Seam Anchor: The SSRA1 is a seam-mounted anchor that clamps securely onto the H66's standing seam without penetrating the metal. This ensures that the panel's watertightness and structural integrity remain intact. As an OSHA-compliant tie-off point, the SSRA1 provides workers with a stable, non-invasive attachment point for personal fall arrest systems.

- SSRA2 Adjustable Roof Jack: When combined with the SSRA1 Seam Anchor, the SSRA2 Adjustable Roof Jack Adapter supports walk boards up to 10 feet long, creating a stable work platform. This setup enhances safety on wider roof areas, allowing workers to move freely, manage materials, or perform repairs with added stability.

- SSRA3 Anchor Plate: The SSRA3 Anchor Plate connects two SSRA1 Seam Anchors, allowing the installation of a 100-foot temporary horizontal lifeline. This system enables workers to move along the roofline with continuous tie-off, which is especially valuable for larger projects requiring extensive movement along the roof.

In addition to SSRA products, the Ridge Pro Steep Assist is a versatile option for roofs with slopes between 6/12 and 12/12. This ridge-mounted anchor hooks securely over the roof peak, providing 100% tie-off and allowing workers safe, unrestricted access across the roofline. The Ridge Pro Steep Assist is an alternative for projects where non-penetrating anchors are needed to preserve the panel's structural and watertight properties, ensuring worker safety and roof longevity.

Contact Us For More Information

For further details on roofing solutions and fall protection systems, contact us at 863-703-4522 or www.StandingSeamRoofAnchor.com. Let's work together to make your roofing projects safe, beautiful, and built to last. For more safety tips, check out OSHA's 48-page fall protection manual. Once you have determined the most suitable anchors for your roof system, download our free Anchor Inspection Form.

Safety Tips For Standing Seam Roofs

Promote a Culture of Safety

Safety goes beyond just equipment—it's about instilling a proactive attitude throughout the team. Cultivate a safety-first environment by facilitating open discussions, conducting regular safety meetings, and inviting feedback. When everyone commits to protecting each other, the chance of accidents diminishes.

Develop OSHA-Compliant Safety Plans

An OSHA-compliant safety plan lays out a clear safety framework before work starts. This plan should cover emergency response protocols, specific fall protection techniques, and rescue procedures. A well-structured plan is a safety guide ready to be implemented.

Equip Workers with High-Quality Safety Gear

Providing your team with top-tier safety equipment is essential. Ensure each worker can access durable, OSHA-approved harnesses, shock-absorbing lanyards, and fall arrest systems that offer comfort and protection. Comfortable, well-fitting gear encourages consistent use, making it a cornerstone of risk reduction.

Use Specialized Anchor Systems for Standing Seam Roofs

Non-penetrating anchors are ideal for standing seam roofs, as they prevent damage by avoiding the need for drilling. Secure, clamp-on anchors attach directly to the seams, protecting the roof's structure and preserving its integrity while keeping workers safe. Avoid seam mounted anchors that require mounting on top of panel clips, as these clips are nearly impossible to locate on existing roofs.

Set Up Protective Barriers for Work Zones

Creating designated work zones with guardrails or warning lines can prevent accidental falls on expansive or low-slope roofs. These barriers establish clear boundaries, allowing workers to focus on tasks without concern for unintended trips or slips.

Ensure Stable Access Points

Safe access starts with securely positioned ladders. Place ladders on flat surfaces, maintaining a 4-to-1 distance ratio to ensure stability—one foot away from the wall for every four feet of height. This foundation helps minimize slips, guaranteeing a secure entry and exit from the roof.

Ensure Proper Footwear for Stability

With metal roofs, especially in wet or icy conditions, non-slip, durable footwear is vital for safe movement. Equip your crew with footwear that enhances traction to reduce the risk of slips and increase confidence, particularly on steep or standing seam surfaces.

Install Permanent Roof Anchor Systems

Permanent anchors offer a dedicated, ready-to-use tie-off point for roofs with frequent maintenance needs. These anchors simplify safety setup, make maintenance tasks more efficient, and provide a dependable safety system on high-traffic commercial roofs.

Encourage the Use of Trauma Straps

Trauma straps are crucial in a fall incident because they reduce the risk of suspension trauma. Inform your team about their benefits, as these straps help alleviate pressure on the legs, promoting circulation while waiting for rescue.

Consult Experts for Curved Metal Panels

Curved metal roofs present unique safety requirements, often incompatible with standard anchors. Consult a fall protection expert to determine the safest anchorage solutions that respect worker safety and the roof's structural needs.

Disclaimer

The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to reach out directly to the roof panel manufacturer for inquiries regarding fall protection compatibility with their products and to address any potential warranty issues that may arise following the installation of our products.