Fall Protection For New Castle Standing Seam Roofs

Fall Protection For New Castle Standing Seam Roofs

Posted by Howie Scarboro - CEO Fall Protection Distributors, LLC on Aug 23rd 2024

See the Roof Anchor Compatibility Chart for New Castle Metal Standing Seam Panels.

New Castle Metal company logo. Image courtesy of www.NewCastleMetal.com.

Who Is New Castle Metal?

New Castle Metal, a leading metal roofing supplier in the Northeast, is renowned for its custom design capabilities and local manufacturing strength. As a subsidiary of New Castle Building Products, New Castle Metal was founded in 2016 to expand its offering to customers by providing a comprehensive range of metal roofing products and services. The seamless integration between New Castle Metal and New Castle Building Products allows the company to deliver fast estimates, local manufacturing, and on-site fabrication, effectively shortening lead times for their customers. With dedicated teams located in Long Island City, NY, Hicksville, NY, Northborough, MA, and Baltimore, MD, New Castle Metal is committed to providing superior solutions for standing seam roofing, metal roof edge, and trim systems across commercial, industrial, and residential projects. Serving a wide area that includes New York, New Jersey, Connecticut, and extending south to Baltimore, Maryland, New Castle Metal is the go-to partner for any metal roofing needs.

What Are The Most Compatible Fall Protection Anchors For New Castle Metal Roofs?

This blog aims to provide valuable insights into the most compatible fall protection anchors for New Castle Metal's standing seam profiles. As a key player in the roofing industry, New Castle Metal offers a variety of standing seam panels that require specific fall protection solutions to ensure the safety of workers during installation and maintenance. By reading this blog, you'll gain a clear understanding of the best fall protection anchors suitable for each of New Castle Metal's standing seam profiles. Not only will this information help in making informed decisions regarding safety equipment, but it will also contribute to enhancing the overall safety and compliance of your roofing projects. Ensuring the right fall protection systems are in place is crucial for preventing accidents and protecting workers, making this guide an essential resource for anyone involved in metal roofing projects using New Castle Metal's products.

NC100SS 1" Panel

Panel Information

New Castle Metal NC100SS panel. Image courtesy of www.NewCastleMetal.com.

The NC100SS 1" panel is a mechanically seamed metal roof system known for its versatility and reliability, making it ideal for both light commercial and residential applications. The panel has a 1" seam height and is available in various widths ranging from 12" to 21". It is offered in multiple substrates, including 24 and 26 gauge Galvalume®, Drexlume®, aluminum, and copper. These options provide flexibility in terms of both aesthetic appeal and functional performance. The NC100SS panel can be installed over plywood decking and New Castle Metals underlayment, with a minimum slope requirement of 2:12, ensuring excellent weather resistance and watertight protection. See the Roof Anchor Compatibility Chart for New Castle Metal NC100SS 1 Inch Standing Seam Panels.

Fall Protection for NC100SS Panels

For straight installations of the NC100SS panel using 22 and 24 gauge steel substrates, the SSRA1 Standing Seam Roof Anchor is highly recommended. This non-penetrating anchor securely clamps onto the seam, providing a strong attachment point for fall protection equipment without compromising the roof's integrity. The SSRA2 Adjustable Roof Jack adapter is particularly beneficial for projects with varying slopes, as it allows for adjustable positioning to accommodate different roof angles, ensuring optimal safety.

The  SSRA3 Anchor Plate is ideal for situations where multiple anchor points are necessary. It distributes the force exerted by the fall protection system evenly across the roof, minimizing stress on the panel and enhancing overall safety. The Ridge Pro Steep Assist anchor is suitable for the NC100SS panel on 6/12 to 12/12 roofs.

For projects that might consider curved applications, it's important to note that these SSRA and Ridge Pro  Steep Assist products are not recommended. Curved installations require a specialized approach, and it is advised to have a trained safety professional inspect the job site to determine the most appropriate fall protection solutions.

NC150SS 1.5" Panel

Panel Information

New Castle Metal NC150SS panel. Image courtesy of www.NewCastleMetal.com.

The NC150SS 1.5" panel is a mechanically seamed metal roof system designed for both commercial and residential applications. This profile features a 1.5" seam height and is available in a standard width of 16". The NC150SS panel is available in several substrates, including 24 and 26 gauge Galvalume® and Drexlume®, as well as aluminum and copper. The panel can be installed over steel decking or plywood decking, with a minimum slope requirement of 2:12, making it suitable for a variety of architectural designs. The ability to accommodate different radii makes it versatile, although curved installations are not recommended for SSRA products. See the Roof Anchor Compatibility Chart for New Castle Metal NC150SS 1.5 Inch Standing Seam Panels.

Fall Protection for NC150SS Panels

When installing the NC150SS panel in straight applications with 22 and 24 gauge steel, the SSRA1 Standing Seam Roof Anchor is a top choice. This anchor clamps securely to the seam without penetrating the metal, preserving the roof's integrity while providing a reliable attachment point for fall protection systems. The SSRA2 Adjustable Roof Jack adapter further enhances safety by allowing for precise positioning, particularly useful on roofs with varying pitches. For projects that require temporary horizontal lifelines, the SSRA3 Anchor Plate is an essential component. The Ridge Pro Steep Assist is another product that can be used on 6/12 to 12/12 roofs. 

As with the NC100SS panel, any consideration of curved installations should be approached with caution, and a trained safety professional should be consulted to determine the appropriate fall protection methods.

NC200MS 2" Panel

Panel Information

New Castle Metal NC200MS panel. Image courtesy of www.NewCastleMetal.com.

The NC200MS 2" panel is engineered for heavy-duty commercial and industrial applications. This mechanically seamed roof system features a 2" seam height and is available in standard widths of 14", 16", and 18". It is constructed from 22 and 24 gauge Galvalume® and Drexlume®, as well as aluminum. The NC200MS panel is designed to meet stringent wind load and environmental requirements, making it suitable for installations over steel purlins, decking, or plywood. The minimum slope requirement for this panel is 1/2:12, making it versatile for various roof types. See the Roof Anchor Compatibility Chart for New Castle Metal NC200MS 2 Inch Standing Seam Panels.

Fall Protection for NC200MS Panels

For straight installations of the NC200MS panel using 22 and 24 gauge steel, the SSRA1 Standing Seam Roof Anchor offers robust protection. It clamps onto the seam securely without penetrating the metal, ensuring a strong and stable anchor point for fall protection gear. The SSRA2 Adjustable Roof Jack adapter provides flexibility in positioning, which is critical for ensuring safety on roofs with varying slopes. The SSRA3 Anchor Plate is particularly useful in projects requiring multiple anchor points, as it distributes the load evenly across the roof, minimizing the risk of damage. The Ridge Pro Steep Assist is another good anchor option for 6/12 to 12/12 roofs.   

Curved installations should not use SSRA or Ridge Pro products. For such projects, a trained safety professional should assess the site to determine the most suitable fall protection solutions.

NC450SL 1.5" Snap Lock Panel

Panel Information

New Castle Metal NC450SL panel. Image courtesy of www.NewCastleMetal.com.

The NC450SL 1.5" Snap Lock panel is a preferred choice for both commercial and residential applications due to its ease of installation and reliable performance. This panel features a 1.5" seam height and is available in standard widths of 16" with options ranging from 12" to 20". The NC450SL panel is available in 24 and 26 gauge Galvalume® and Drexlume®, and it can be installed over plywood decking with a minimum slope requirement of 3:12. See the Roof Anchor Compatibility Chart for New Castle Metal NC450SL 1.5 Inch Snap Lock Standing Seam Panels.

Fall Protection for NC450SL Panels

For straight installations of the NC450SL panel, the SSRA1 Standing Seam Roof Anchor is an excellent option. It securely attaches to the seam without penetrating the panel, preserving the roof's watertight integrity while offering a reliable anchor point for fall protection systems. The SSRA2 Adjustable Roof Jack adapter enhances safety by allowing for walk boards on various roof slopes. The SSRA3 Anchor Plate is essential for projects where temporary horizontal lifelines are required. The Ridge Pro Steep Assist can be used on 6/12 to 12/12 roofs as well.

For curved applications, as with other panels, it is important to consult a trained safety professional to determine the appropriate fall protection approach, as SSRA and Ridge Pro products are not recommended.

NC550S 1.5" Snap Lock Panel

Panel Information

New Castle Metal NC550S panel. Image courtesy of www.NewCastleMetal.com.

The NC550S 1.5" Snap Lock panel is designed for commercial and residential applications that demand both durability and aesthetic appeal. This panel features a 1.5" seam height and is available in standard widths of 16" with additional non-standard options ranging from 12" to 20". The panel is constructed from 24 and 26 gauge Galvalume® and Drexlume®, with aluminum options available as well. It can be installed over open frame steel purlins or plywood decking with a minimum slope requirement of 3:12. See the Roof Anchor Compatibility Chart for New Castle Metal NC550S 1.5 Inch Snap Lock Standing Seam Panels.

Fall Protection for NC550S Panels

For straight installations using the NC550S panel, the SSRA1 Standing Seam Roof Anchor provides a secure and non-invasive attachment point. This anchor clamps to the seam without penetrating the metal, ensuring that the roof remains watertight while providing a strong anchor point for fall protection equipment. The SSRA2 Adjustable Roof Jack adapter is particularly beneficial on roofs with varying pitches, allowing for precise positioning to ensure maximum safety. In projects that require horizontal lifelines, the SSRA3 Anchor Plate is indispensable. The Ridge Pro anchor for 6/12 to 12/12 roofs is a suitable alternative. 

For any curved roof applications, it is crucial to consult with a trained safety professional, as the SSRA and Ridge Pro products are not suitable for these types of installations.

NCM675S 1.75" Seam Height Panel

Panel Information

New Castle Metal NCM675S panel. Image courtesy of www.NewCastleMetal.com.

The NCM675S panel, with a 1.75" seam height, is well-suited for a wide range of commercial and residential applications. Available in widths of 12", 14", 16", and 18", this panel is offered in 22 and 24 gauge Galvalume® and Drexlume®, as well as aluminum. The NCM675S panel can be installed over various types of decking, including steel purlins and plywood, with a minimum slope requirement of 1/2:12, making it highly versatile for different roof designs. See the Roof Anchor Compatibility Chart for New Castle MetalNCM675S 1.75 Inch Standing Seam Panels.

Fall Protection for NCM675S Panels

For straight installations using the NCM675S panel in 22 and 24 gauge steel, the SSRA1 Standing Seam Roof Anchor is recommended. It provides a secure anchoring solution that does not penetrate the roof, maintaining its integrity while offering a reliable point for fall protection systems. The SSRA2 Adjustable Roof Jack adapter allows for adjustable walk boards and the SSRA3 Anchor Plate secures horizontal lifelines. The Ridge Pro Steep Assist anchors can be used on steeper roofs as non-penetrating anchor points. 

For roofs that might involve curved installations, it is recommended that a trained safety professional evaluate the site, as the SSRA and Ridge Pro products are not advised for these applications.

NC100CS Panel

Panel Information

New Castle Metal NC100CS panel. Image courtesy of www.NewCastleMetal.com.

The NC100CS panel is a batten cap seam roofing system available in widths ranging from 12" to 18". This panel can be curved to tight radiuses, making it suitable for both aesthetic and functional applications. It is available in various substrates, including 22, 24, and 26 gauge steel, aluminum, and copper. The NC100CS panel can be installed over plywood decking with approved underlayment, with a minimum slope requirement of 3:12. See the Roof Anchor Compatibility Chart for New Castle Metal NC100CS Standing Seam Panels.

Fall Protection for NC100CS Panels

Due to the batten cap seam design of the NC100CS panel, seam-mounted equipment such as SSRA products are not recommended. For straight roof installations with a pitch between 6/12 and 12/12, the Ridge Pro Steep Assist is the preferred fall protection solution. This product provides a secure anchor point for steep roofs, ensuring worker safety where traditional seam anchors are unsuitable. For curved installations, it is critical to have a trained safety professional inspect the job site and recommend the most appropriate fall protection strategy.

Standing Seam Metal Roof Anchor Panel Compatibility Chart For New Castle Metal

New Castle Metal

NC100SS
Straight Panel
22-24 Ga.

NC150SS
Straight Panel
22-24 Ga.

NC200MS
Straight Panel
22-24 Ga.

NC450SL
Straight Panel
22-24 Ga.

NC550S
Straight Panel
22-24 Ga.

NCM675S
Straight Panel
22-24 Ga.

NC100CS
Straight Panel
22-24 Ga.

SSRA 1

SSRA_1 Standing Seam Roof Anchor

YES YES YES YES YES YES NO

SSRA1 Nylon Tip

SSRA_1 Anchor Nylon Tip Standing Seam Roof Anchor

YES YES YES YES YES YES NO

SSRA2 Roof Jack

SSRA_2 Roof Jack Adapter

YES YES YES YES YES YES NO

SSRA3 Anchor Plate

SSRA_3 Anchor Plate

YES YES YES YES YES YES NO

The Ridge Pro

Ridge Pro Roof Anchor

YES YES YES YES YES YES YES

 

Get in Touch for More Information

We'd love to hear about your project! Call us at 863-703-4522 to discuss your requirements, or visit our website at www.StandingSeamRoofAnchor.com for more information. For additional details on fall protection, consult OSHA's comprehensive 48-page manual. Once you have determined the most suitable anchor system for your roof, download our Anchor Inspection Form

General Safety Guidelines for Standing Seam Roofs

Learn About Secure Ladder and Scaffolding Placement 

Ensure ladders and scaffolding are correctly positioned, stable, and free from obstructions. Provide OSHA-compliant ladder safety training and always follow the 4-1 rule for ladder positioning.

Use Roof Anchors Specifically Designed for Standing Seam Roofs 

Select roof anchor systems tailored for standing seam roofs and install them according to the manufacturer's guidelines. Avoid anchors that attach over clips, as they may be hard to locate on existing roofs.

Equip Workers with Top-Tier Safety Equipment

Outfit your team with high-quality full-body harnesses and shock-absorbing lanyards to minimize impact force during falls, significantly reducing the risk of severe injury or fatality.

Prioritize Safety Through Regular Inspections and Training

Foster a safety-first culture by conducting frequent equipment checks and ongoing training. This proactive approach upholds high safety standards and mitigates workplace accident risks.

Plan Ahead with an OSHA-Compliant Safety Strategy

Develop an OSHA-compliant safety plan before work begins, including detailed rescue procedures to protect workers in case of an emergency.

Ensure Proper Footwear for Stability

Workers should wear non-slip footwear designed for metal roofs and avoid working on wet surfaces. Proper shoes enhance stability and reduce the risk of slips and falls.

Emphasize the Importance of Trauma Straps 

Educate workers on the correct use of trauma straps with their harnesses. These straps are vital in preventing suspension trauma after a fall, reducing the risk of serious injury or fatality.

Create Safe Work Zones on Roofs 

Install guardrails, warning lines, or other protective barriers on low-slope roofs to establish clear work zones. These measures help maintain a safer environment and minimize fall risks.

Exercise Caution with Curved Roof Panels 

Avoid using seam-mounted anchors on curved metal panels. Have a trained safety professional assess the site and develop a custom safety plan for curved roofs.

Consider Permanent Roof Anchoring Solutions 

Invest in permanent roof anchor systems for ongoing safety and ease of future roof work and inspections. These systems offer long-term protection and ensure continuous safety.

Disclaimer 

The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to contact the roof panel manufacturer directly for inquiries.

Howie Scarboro, C.E.O. and co-founder of Fall Protection Distributors, L.L.C., recognized the need for continued improvements in roofing safety during the 2010 MetalCon show in Las Vegas. He joined forces with SnoBlox-Snojax, a leader in snow retention and seam clamping technology for metal roofs, to create the SSRA1 prototype. Tested by Gravitec for OSHA/ANSI certifications, the SSRA1 proved to be the industry's lightest, most robust, and most universal-fit anchor point for standing seam roofs. Fall Protection Distributors, L.L.C. was born in 2015, shaping the future of fall protection and instilling confidence in the industry.