Fall Protection For Fabral Standing Seam Systems
Posted by Howie Scarboro - CEO Fall Protection Distributors, LLC on Apr 25th 2024
See the Roof Anchor Compatibility Chart for Fabral Standing Seam Panels.
Who Is Fabral Roofing Systems?
Fabral, a pioneer in the metal roofing industry, has been a trusted name since its founding in 1967. Over the decades, Fabral has played a significant role in various critical projects, from supplying steel panels during the Vietnam War to supporting modern sustainability efforts in educational institutions. Fabral's dedication to excellence and innovation has solidified its position as a leader in construction solutions. Whether you're looking into their historical contributions or their cutting-edge approaches to eco-friendly building, Fabral continues to set the standard in the metal roofing world.
What Is The Best Fall Protection For Fabral Standing Seam Roofs?
When working on Fabral's standing seam roof systems, selecting the proper fall protection equipment is crucial to maintaining safety and roof integrity. Ensuring secure anchor points becomes challenging with the unique design of standing seam panels, where penetrations are not an option. This guide aims to match each Fabral panel series with the most suitable fall protection systems, helping to ensure worker safety without compromising the roof's structure.
Each Fabral standing seam panel presents its own set of challenges when it comes to attaching fall protection. Given the industry standard of requiring 5,000 lb anchor points, it's essential to use non-penetrating anchor points. Understanding which fall protection systems are compatible with each panel type is not just about compliance—it's about prioritizing the safety of everyone working on these roofs. This article will navigate the options, providing recommendations tailored to the specific characteristics of Fabral's standing seam roofing systems.
Horizon S Panels
Horizon S Panel Information
The Horizon S panel is a 16" wide standing seam panel with 1" tall seams, specifically designed for residential, post-frame, and light commercial applications. This snaplock-style panel is favored for its ease of installation, making it a popular choice for DIY projects. The Horizon S panel features a nailstrip flange, allowing straightforward installation over solid decking. To ensure proper water runoff, the minimum slope requirement for this panel is 3/12. See the Roof Anchor Compatibility Chart for Fabral Horizon S Standing Seam Panels.
Fall Protection For Horizon S Panels
Given the 26 gauge steel substrate of the Horizon S panel, the SSRA1 Seam Anchors, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates are incompatible due to the lighter material thickness. For securing fall protection on roofs with pitches between 6/12 and 12/12, the Ridge Pro Steep Assist anchor is the recommended non-penetrating solution. This anchor provides a secure tie-off point without compromising the roofing system's integrity.
Horizon S100 Panels
Horizon S100 Panel Information
The Horizon S100 panel shares many similarities with the Horizon S, offering a 16" width and 1" seam height. It is for residential, post-frame, and light commercial projects where aesthetics and longevity are critical. This panel's snaplock design and standard shadow lines add visual appeal, making it a durable and attractive option for various roofing projects. Like the Horizon S, the Horizon S100 is made of 26-gauge steel. See the Roof Anchor Compatibility Chart for Fabral Horizon S100 Standing Seam Panels.
Fall Protection For S100 Panels
Due to the 26 gauge steel substrate, the SSRA fall protection products are incompatible with the Horizon S100 panels. The Ridge Pro Steep Assist anchor is the best alternative for providing secure, non-penetrating anchorage on roofs with pitches from 6/12 to 12/12, ensuring worker safety during installation and maintenance.
Horizon 16 Nailstrip Panels
Horizon 16 Panel Information
The Horizon 16 Nailstrip panel is another member of the Horizon series. It features a snaplock design with a nail strip flange. This panel is 16" wide with a 1" seam height, making it ideal for residential and light commercial projects. Like the other Horizon panels, it is made from 26 gauge steel, ensuring a balance between durability and ease of installation. See the Roof Anchor Compatibility Chart for Fabral Horizon 16 Nailstrip Standing Seam Panels.
Fall Protection For Horizon 16 Panels
As with the other panels in the Horizon series, the Horizon 16 Nailstrip panel's 26-gauge steel construction means SSRA products are unsuitable. The Ridge Pro Steep Assist anchor is the recommended solution for non-penetrating fall protection on roofs with pitches ranging from 6/12 to 12/12, providing a reliable and secure anchor point for workers.
Twin-Fold Panels
Twin-Fold Panel Information
The Fabral Twin-Fold is a robust, mechanically seamed standing seam metal panel engineered for high-performance roofing applications. It excels in projects where precision and durability are paramount. This low-profile panel is ideal for roofing systems requiring tapering, ensuring a seamless and exact fit across various roof designs. See the Roof Anchor Compatibility Chart for Fabral Twin-Fold Standing Seam Panels.
Available in 12", 16", and 18" widths, the Twin-Fold panel caters to a broad range of architectural styles and functional requirements. With a minimum roof slope requirement of 3:12, it is suitable for various residential, commercial, and industrial applications. Its lengths, which range from 6 feet to 47 feet, offer significant flexibility, allowing for customization according to the specific demands of each project.
Fall Protection For Twin-Fold Panels
Given the panel's unique design and application, ensuring safety on roofs equipped with Fabral Twin-Fold panels is crucial. For 22- and 24-gauge versions of the Twin-Fold panel, SSRA (Standing Seam Roof Anchor) products are fully compatible and provide secure anchorage points without compromising the roof's integrity. The SSRA1 anchors clamp onto the seams of the standing seam panels without penetrating the metal, preserving the panel's weather-tight performance while offering reliable fall protection.
In scenarios where the roof pitch ranges from 6/12 to 12/12, the RidgePro Steep Assist is an excellent alternative. This non-penetrating anchor system hooks securely over the roof's peak, providing a stable tie-off point for workers. The RidgePro system is versatile and practical, ensuring workers can safely navigate the roof surface without risking damage to the Twin-Fold panels.
Stand N Seam Panels
Stand N Seam Panel Information
Fabral's Stand'N Seam panel is a durable, structural roof system with the industry's reputation for having the highest wind uplift resistance. The double-locked seams and unique one-piece clip provide excellent weather protection with unlimited therm expansion. See the Roof Anchor Compatibility Chart for Fabral Stand N Seam Standing Seam Panels.
The panels are available in 12" and 16" widths and require mechanical seaming. The 2-1/2" tall seams allow for excellent water drainage, making minimum slopes as low as ½:12 possible. The Stand N Seam panels are available in 22—and 24-gauge steel, aluminum, and copper substrates.
Fall Protection Solutions for Stand N Seam Metal Roof Systems
SSRA1 seam clamps serve as anchor points that provide dependable attachment solutions for workers. SSRA2 Adjustable Roof Jacks also offer a platform for affixing walkboards to standing seam roofs, enabling movement and access during installation and maintenance activities. SSRA3 Anchor Plates offer flexibility by allowing horizontal lifeline deployment, ensuring fall protection coverage across the entire roof surface.
It's worth mentioning that SSRA1 Seam Anchors require a minimum of 24 gauge steel, restricting compatibility to 22 and 24-gauge steel Stand N Seam panels. However, the RidgePro Steep Assist Anchor presents an excellent option for aluminum and copper panel versions.
The Ridge Pro Steep Assist Anchor hooks over the roof's ridge, creating an anchor point for workers.
1-1/2" SSR Snaplock Panels
1-1/2" SSR Snaplock Panel Information
These 24 gauge structural steel panels are 16" wide. Thanks to the factory-installed seam sealant, they can be installed with a minimum slope of 1/12. Due to the 1-1/2" tall snaplock seam, these panels are easy to install over factory decking or existing roofing. See the Roof Anchor Compatibility Chart for Fabral 1-1/2 Inch SSR Snaplock Standing Seam Panels.
Fall Protection For 1-1/2" SSR Snaplock Panels
For Fabral 1-1/2" SSR Panels, SSRA1 seam clamps, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates are fully compatible. Using walk boards and horizontal lifelines on 1-1/2" SSR panels is simple and effective with these adapters.
Another option for 6/12 to 12/12 roofs is the Ridge Pro Steep Assist Anchor.
Powerseam Panels
Powerseam Panel Information
The Powerseam panels are available in 12", 16", and 18" widths, with a substantial 2" seam height. These panels handle low-slope applications down to a 1:12 pitch. The taller seams and the option for single or double-locked seams provide enhanced weather tightness. Additionally, the panels can be curved during installation, offering flexibility in design. Powerseam panels are available in 22 or 24-gauge steel or aluminum substrates, making them suitable for various architectural and structural applications. See the Roof Anchor Compatibility Chart for Fabral Powerseam Standing Seam Panels.
Fall Protection Solutions for Powerseam Metal Roof Systems
For 22- and 24-gauge Powerseam panels, SSRA1 seam clamps provide robust anchor points without compromising the integrity of the metal seams. These clamps are designed to attach securely to the standing seams, creating reliable worker tie-off points. SSRA2 Adjustable Roof Jacks can be mounted on top of the SSRA1 anchors to allow for the safe installation of walkboards and facilitate worker movement across the roof. When horizontal lifelines are required, the SSRA3 Anchor Plates can be used with the SSRA1 clamps, extending fall protection coverage over the entire roof.
Curved roofs are not compatible with seam-mounted anchors due to the unique challenges presented by the curvature. For aluminum Powerseam panels, particularly on roofs with pitches from 6/12 to 12/12, the RidgePro Steep Assist Anchor is a superior alternative, offering secure and non-penetrating fall protection.
Powerseam II Panels
Powerseam II Panel Information
The Powerseam II panel series shares many of the attributes of the original Powerseam panels, including its availability in 12", 16", and 18" widths and the 1:12 minimum roof slope requirement. Like the Powerseam series, these panels can also be curved, adding versatility for complex roofing projects. Powerseam II panels are available in 22 and 24-gauge steel or aluminum, making them suitable for architectural and structural applications. See the Roof Anchor Compatibility Chart for Fabral Powerseam II Standing Seam Panels.
Fall Protection for Powerseam II Panels
For 22- and 24-gauge steel Powerseam II panels, SSRA1 seam clamps are compatible and effective for providing secure anchor points. The SSRA2 Adjustable Roof Jacks mount on top of the SSRA1 anchors to allow for the use of 10' walk boards. SSRA3 Anchor Plates enable the deployment of horizontal lifelines across the roof. These solutions ensure comprehensive fall protection on non-curved steel panel installations.
For aluminum Powerseam II panels or when working on roofs with pitches between 6/12 and 12/12, the RidgePro Steep Assist Anchor is recommended. This non-penetrating anchor system offers secure attachment points without compromising the panel's integrity. As with the original Powerseam panels, curved roof installations require a thorough inspection by a trained safety professional to determine the most suitable fall protection strategy, given the complexities introduced by the roof's curvature.
Thin Seam Snaplock Panels
Thin Seam Panel Information
The Thin Seam has a snaplock design suitable for installation over solid surfaces or open framing. The 1-3/4" tall seams allow minimum roof slopes as low as 1:12. Panel widths can be 12", 16", or 18", and 22 or 24-gauge steel, aluminum, or copper are the available substrates. See the Roof Anchor Compatibility Chart for Fabral Thin Seam Snaplock Standing Seam Panels.
Fall Protection Solutions for Thin Seam Metal Roof Systems
We recommend the SSRA1 Anchors, SSRA2 Adjustable Roof Jacks, and the SSRA3 Anchor Plates for 22— and 24-gauge steel Thin Seam panels. These safety products create non-penetrating anchor points on the seams. They can support 10' walk boards or 100' horizontal lifelines on the Thin Seam panel systems. The SSRA equipment is not compatible with aluminum or copper Thin seam panels.
For aluminum and copper versions of the Thin Seam panels, the RidgePro Steep Assist Anchor is an excellent alternative for 6/12 to 12/12 pitched roofs.
Slim Seam Snaplock Panels
Slim Seam Panel Information
The Slim Seam panels feature a 1.5" tall snaplock-style seam that allows installation on roofs as low as 1:12 pitch. This structural panel is mounted on one-piece stainless steel clips, allowing unlimited thermal expansion. The Slim Seam panels are available in 12" and 16" widths in a 24 gauge steel substrate. Curving is available on this panel series; workers should avoid using seam-mounted anchors on curved panels. See the Roof Anchor Compatibility Chart for Fabral Slim Seam Snaplock Standing Seam Panels.
Fall Protection For Slim Seam Snaplock Panels
22 and 24-gauge steel Slim Seam panels are fully compatible with all SSRA fall protection products. The SSRA1 seam clamps provide reliable anchor points for single-worker tie-off. Workers can expand the functionality of the anchors by adding the SSRA2 Adjustable Roof Jacks for walk boards. If temporary horizontal lifelines are required, workers can also deploy the SSRA3 Anchor Plates on top of the SSRA1 Anchors.
Aluminum and copper versions of the Slim Seam may be compatible with the Ridge Pro Steep Assist anchors. The Ridge Pro hooks over the roof peak to provide a temporary anchor point for workers.
Curved versions of the Slim Seam panels would need to be evaluated on-site by a qualified safety professional to determine the appropriate fall protection method.
Snap On Seam
Snap On Seam Panel Information
Fabral's Snap-On seam is a two-component, snaplock design requiring no seaming equipment. Fast and easy installations save money on labor costs. The Snap-On Seam has numerous options; panel widths can range from 12" up to 20", and the seam height options are 1" or 1-3/4". A minimum slope of 3:12 is required, and 22 or 24-gauge steel or .032"/.040" aluminum are the available substrates. Tapering and curving are possible with the Snap-On Seam series of panels. See the Roof Anchor Compatibility Chart for Fabral Snap On Seam Standing Seam Panels.
Fall Protection For Snap On Seam Panels
Fabral Snap On 22—and 24-gauge steel panels are 100% compatible with the SSRA1, SSRA2, and SSRA3 fall protection devices. The SSRA1 seam clamps offer dependable anchorages for individual worker tie-offs. The integration of SSRA2 Adjustable Roof Jacks enhances this system, facilitating the installation of walkboards. Additionally, should the need for temporary horizontal lifelines arise, workers can seamlessly incorporate SSRA3 Anchor Plates atop the SSRA1 anchor.
Aluminum and copper versions of the Snap-On Seam are compatible with the Ridge Pro Steep Assist anchor, which hooks over the roof peak on 6/12 to 12/12 peak roofs.
A safety professional should assess curved versions of the Snap On Seam panels to determine the most compatible safety equipment for fall protection.
2-1/2 SSR Batten Seam Panels
2-1/2" SSR Batten Panel Information
The 2-1/2" SSR Batten panel is versatile and durable. It is available in 18" seam widths with a 2-1/2 seam height. The taller seam profile allows for a minimum slope of just ½:12. The available substrates for this series of panels are 18, 20, 22, and 24 gauge steel plus options for .032", .040", and .050" aluminum. See the Roof Anchor Compatibility Chart for Fabral 2-1/2 SSR Batten Seam Standing Seam Panels.
Fall Protection For 2-1/2 SSR Batten Seam Panels
The steel versions of the Fabral 2-1/2" snaplock panels are 100% compatible with the SSRA1, SSRA2, and SSRA3 fall protection devices. The SSRA1 seam clamps provide single-worker tie-off, while the SSRA2 Adjustable Roof Jack adapters allow for 10' walkboards. Workers can add the SSRA3 Anchor Plates whenever temporary horizontal lifelines are needed.
Aluminum versions of the 2-1/2" SSR panels are compatible with the Ridge Pro Steep Assist anchor for steeper 6/12 to 12/12 roofs.
IP Seam 3 Panels
IP Seam 3 Panel Information
The IP Seam 3 panel from Fabral is a high-performance metal roofing solution featuring a trapezoidal profile with 3" tall seams designed to offer superior water drainage. This design allows for installations on roofs with a minimum slope of just ½:12, making it an excellent choice for low-slope applications. Available in both 22 and 24-gauge steel substrates, the IP Seam 3 panel combines strength and durability, making it ideal for a wide range of commercial and industrial roofing projects. See the Roof Anchor Compatibility Chart for Fabral IP Seam 3 Standing Seam Panels.
Fall Protection for IP Seam 3 Panels
For steel versions of the IP Seam 3 panel, the SSRA1, SSRA2, and SSRA3 fall protection products provide comprehensive safety solutions without penetrating the panel surface. The SSRA1 seam clamps offer secure tie-off points for single workers, ensuring their safety during installation and maintenance activities. When additional access across the roof is required, SSRA2 Adjustable Roof Jacks allow for the safe installation of walk boards, and SSRA3 Anchor Plates facilitate the use of horizontal lifelines, providing continuous fall protection across the roof.
For aluminum versions of the IP Seam 3 panel, mainly on steeper roofs with pitches between 6/12 and 12/12, the RidgePro Steep Assist Anchor is recommended. This non-penetrating anchor provides reliable fall protection without compromising the integrity of the aluminum panels, ensuring worker safety on steep slope applications.
IP Snap 3 Panels
IP Snap 3 Panel Information
The IP Snap 3 panel shares many of the robust features of the IP Seam 3 panel, including the 22—and 24-gauge steel substrates and the 3" high trapezoidal seams. With a width of 24" and a minimum roof slope requirement of ½:12, the IP Snap 3 is designed for efficient water drainage and is suitable for a variety of roofing applications. Panel lengths range from 6' to 47', providing flexibility for small—and large-scale projects. See the Roof Anchor Compatibility Chart for Fabral IP Snap 3 Standing Seam Panels.
Fall Protection for IP Snap 3 Panels
The 22 and 24-gauge steel versions of the IP Snap 3 panels are fully compatible with SSRA1 seam clamps, SSRA2 Adjustable Roof Jacks, and SSRA3 Anchor Plates. These products provide a complete fall protection system that allows for secure anchor points, safe walk board installation, and temporary horizontal lifelines without penetrating the panel surface.
For steeper roof applications, particularly those with pitches between 6/12 and 12/12, the RidgePro Steep Assist Anchor is an ideal solution for both steel and aluminum versions of the IP Snap 3 panel. This anchor offers secure, non-penetrating fall protection, ensuring workers can perform their tasks safely on steep slopes without damaging the roofing system.
Snap On Batten Panels
Snap On Batten Panel Information
The Snap-On Batten panel has a unique profile and utilizes a concealed clip that allows for unlimited thermal expansion. Panel width options are 12", 16", 18", and 20" with a 1-7/8" high seam profile. This panel requires a 3:12 minimal slope and is available in aluminum or 22/24 gauge steel substrates. See the Roof Anchor Compatibility Chart for Fabral Snap On Batten Standing Seam Panels.
Fall Protection For Snap On Batten Panels
The batten strip style of the Fabral Snap On panel is non-compatible with the typical seam-mounted fall protection devices such as the SSRA1, SSRA2, and SSRA3.
We recommend using the Ridge Pro Steep Assist for 6/12 to 12/12 roofs.
Standing Seam Metal Roof Anchor Panel Compatibility Chart For Fabral
Horizon S |
Horizon S100 |
Horizon 16 Nailstrip |
Twin-Fold |
Stand N Seam |
1-1/2 Inch SSR |
Powerseam |
Powerseam II |
|
---|---|---|---|---|---|---|---|---|
NO | NO | NO | YES | YES | YES | YES | YES | |
NO | NO | NO | YES | YES | YES | YES | YES | |
NO | NO | NO | YES | YES | YES | YES | YES | |
NO | NO | NO | YES | YES | YES | YES | YES | |
YES | YES | YES | YES | YES | YES | YES | YES |
Thin Seam Snaplock |
Slim Seam Snaplock |
Snap On |
2-1/2 SSR Batten |
IP Seam 3 (Steel) |
IP Snap 3 |
Snap On Batten | |
---|---|---|---|---|---|---|---|
YES | YES | YES | YES | YES | YES | NO | |
YES | YES | YES | YES | YES | YES | NO | |
YES | YES | YES | YES | YES | YES | NO | |
YES | YES | YES | YES | YES | YES | NO | |
YES | YES | YES | YES | YES | YES | YES |
Conclusion
Construction safety is of utmost importance in the building industry. The range of Fabral standing seam roof systems requires careful consideration when selecting the appropriate fall protection gear to ensure the well-being of workers and the integrity of roofing structures.
Each Fabral panel series has unique fall protection requirements. The Horizon Series, for example, has a lightweight 26-gauge substrate. At the same time, the Stand' N Seam panels are renowned for their wind uplift resistance. It is crucial to consider the compatibility of fall protection gear for each panel series.
The correct fall protection equipment ensures workers' safety and prevents damage to roofing seams and structures. Seam-mounted anchors, adjustable roof jacks, and anchor plates offer versatile solutions for providing secure attachment points without compromising the integrity of the panels.
Additionally, alternative options such as the RidgePro Steep Assist Anchor are reliable alternatives for various panel types and pitches, accommodating the diverse needs of construction projects.
Get in Touch for More Information
We'd love to hear about your project! Call us at 863-703-4522 to discuss your requirements, or visit our website at www.StandingSeamRoofAnchor.com for more information. For additional details on fall protection, consult OSHA's comprehensive 48-page manual. Once you have determined the most suitable anchor system for your roof, download our Anchor Inspection Form.
General Safety Guidelines for Standing Seam Roofs
Invest in Permanent Roof Anchoring Solutions
Consider installing permanent roof anchor systems that remain in place to support ongoing roof work and future inspections. These anchors offer long-term safety advantages, ensuring continuous protection for workers.
Emphasize the Importance of Trauma Straps
Educate your team on the proper use of trauma straps with their harnesses. These essential tools help reduce the risk of suspension trauma, which can be life-threatening if not managed correctly after a fall.
Equip Workers with Top-Tier Safety Equipment
Make sure your crew has premium-quality full-body harnesses and shock-absorbing lanyards. This gear is vital for reducing the impact force during falls, significantly decreasing the risk of serious injuries or fatalities.
Exercise Caution with Curved Roof Panels
Avoid using seam-mounted anchors on curved metal roofing systems. A trained safety professional should evaluate these types of roofs and develop a custom safety plan that addresses the unique risks of curved surfaces.
Ensure Proper Footwear for Stability
Workers should always wear non-slip footwear designed for metal roofing environments and avoid working on wet surfaces. The right shoes enhance stability and reduce the likelihood of slips and falls.
Plan Ahead with an OSHA-Compliant Safety Strategy
Before starting any project, develop a comprehensive OSHA-compliant safety plan. This strategy should include detailed rescue procedures to safeguard workers during an emergency.
Guarantee Secure Ladder and Scaffolding Placement
Ensure that ladders and scaffolding are correctly positioned, free from obstructions, and stable. Provide OSHA-compliant ladder safety training and consistently apply the 4-1 rule to ensure safe access.
Prioritize Safety Through Regular Inspections and Training
Maintain a proactive safety culture by conducting frequent equipment inspections and ongoing training sessions. Inspections help uphold high safety standards and minimize the risk of workplace accidents.
Use Roof Anchors Specifically Designed for Standing Seam Roof
Select roof anchor systems for standing seam roofs. Install these anchors according to the manufacturer's guidelines for proper seam placement and torque, and avoid using anchors that attach over clips, which can be challenging to locate on existing roofs.
Create Safe Work Zones on Roofs
Establish clear work zones by installing guardrails, warning lines, or other barriers on low-slope roofs to prevent accidents. These measures help maintain a safer work environment and minimize fall risks.
Disclaimer
The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to contact the roof panel manufacturer directly for inquiries.