Fall Protection Strategies For Garco Standing Seam Roofs

Fall Protection Strategies For Garco Standing Seam Roofs

Posted by Howie Scarboro - CEO Fall Protection Distributors, LLC on Nov 27th 2024

See the Roof Anchor Compatibility Chart for Garco Building Systems Standing Seam Panels.

Garco/Ceco company logo. Image courtesy of www.CecoBuildings.com.

Who Is Garco Building Systems?

Garco Building Systems, now operating under the Ceco Building Systems umbrella, has been a cornerstone in the metal building industry for decades. Known for crafting reliable, high-performance standing seam roof systems, Garco's expertise has become even stronger through this merger. Together, they bring over 135 years of experience to the table, merging Garco's innovative designs with Ceco's industry-leading resources.

From their BattenLok and SuperLok panels to the tried-and-true Garco Standing Seam, each system is engineered to perform in demanding environments. This lineup offers solutions for everything from large-scale industrial projects to sleek architectural builds. Now backed by Ceco's extensive network and advanced engineering capabilities, Garco continues to deliver metal roofing systems that prioritize durability, weather resistance, and aesthetic appeal.

This partnership doesn't just mean better products—it means better support. Ceco's Authorized Builder program provides tools and resources to contractors, empowering them to stand out in a competitive market. With the combined expertise of these two giants, builders can expect top-tier service and cutting-edge solutions for projects of any size.

Garco/Ceco standing seam roof system. Image courtesy of www.CecoBuildings.com.

Why Are Compatible Fall Protection Anchors Critical for Garco Roofs?

Installing and maintaining Garco's standing seam roof systems isn't just about precision engineering; it's also about safety. These roofs are designed to perform flawlessly under pressure—whether it's high winds, heavy snow loads, or torrential rain. But here's the thing: the right fall protection system is just as crucial as the roof itself.

What's the Problem with Drilling into Standing Seam Panels?

Traditional penetrative anchors may seem like a quick fix, but they can cause more harm than good. Drilling holes into Garco's standing seam panels compromises their structural integrity, opening the door to leaks, corrosion, and long-term damage. Worse yet, it could void the manufacturer's warranty—turning an already costly mistake into an even bigger headache.

The Solution? Non-Penetrating Anchors for Standing Seam Roofs

Non-penetrating anchors are a game-changer for standing seam roofs. These systems clamp securely to the seams without puncturing the metal, maintaining the panel's watertight seal and structural strength. By preserving the roof's design and performance, they protect not only the workers but also the investment in the roof itself.

Garco's sleek panels are engineered for both durability and style, but their smooth surfaces can be slippery. A secure anchor system is essential to prevent slips and falls during installation, inspections, or repairs. Non-penetrating anchors provide OSHA-compliant tie-off points, ensuring workers can perform their tasks safely and efficiently.

By choosing compatible anchors, contractors and building owners safeguard their workers while preserving the roof's integrity. With Garco's reputation for quality and Ceco's commitment to innovation, it's clear that safety and performance go hand in hand. Let's dive into the details of Garco's panel lineup and explore the most effective fall protection strategies for each.

Double-Lok Standing Seam Roof Panel 

Garco/Ceco Double-Lok panel. Image courtesy of www.CecoBuildings.com.

The Double-Lok® roof panel system stands out for its durability and exceptional weather-tight performance, making it a popular choice for industrial, architectural, and retrofit applications. Designed to withstand tough conditions, this system creates a watertight barrier, offering reliable protection for years to come. Its clean lines and trapezoidal standing seams deliver both strength and style, ensuring the panels are as visually appealing as they are functional. See the Roof Anchor Compatibility Chart for Garco Building Systems Double-Lok Standing Seam Panels.

Double-Lok panels are available in a standard 16-inch width with a 2-inch seam height, providing a sleek, uniform look. Manufactured in 22-gauge and 24-gauge steel, they are finished with options like Galvalume Plus®, Signature® 200, and Signature® 300, giving customers the flexibility to match the panels to their project's aesthetic needs. These panels use a concealed fastening system, which secures them to sub-framing with interlocking clips. This approach minimizes roof penetrations, preserving the structural integrity and weather resistance of the system.

Mechanically field-seamed connections further enhance the panels' watertightness, making them an excellent option for low-slope roofs with a minimum pitch of ¼:12. For larger projects or those requiring additional customization, Double-Lok panels can be manufactured in lengths exceeding 55 feet upon request, offering a versatile solution for new construction or retrofitting existing structures.

Fall Protection Systems for Double-Lok Panels

Ensuring safety on Double-Lok roofs requires fall protection systems designed to work seamlessly with their standing seam construction. Penetrative systems are out of the question—they risk compromising the weather-tight integrity that makes these panels so effective. Instead, non-penetrating anchors are the go-to solution, keeping the roof intact while providing secure tie-off points for workers.

The SSRA1 Seam Anchor is a standout choice for Double-Lok panels. It clamps tightly to the seams without the need for drilling, ensuring the roof remains watertight. This anchor provides a safe and OSHA-compliant attachment point for workers, whether they're conducting routine maintenance, installing equipment, or inspecting the roof.

For projects requiring more mobility, the  SSRA2 Adjustable Roof Jack Adapter pairs seamlessly with the SSRA1. This setup allows for the secure placement of 10-foot walk boards, creating a stable platform for workers to move safely along the roof. It's a practical solution for larger jobs where safety and efficiency are equally important.

When horizontal movement across the roof is needed, the  SSRA3 Anchor Plate steps in. Used with two SSRA1 Seam Anchors, this system supports temporary horizontal lifelines, such as the Malta Dynamics HLL3001. This approach keeps workers tied off at all times while providing the freedom to navigate the roof. 

For steeper roofs, the  Ridge Pro Steep Assist Anchor offers an alternative solution. It hooks securely over the roof ridge, delivering a non-penetrating anchor point for slopes between 6/12 and 12/12. This ensures workers remain safely tied off without compromising the panels' structural integrity or weather resistance. 

By opting for compatible, non-penetrating fall protection systems, contractors and building owners can maintain the performance of their Double-Lok roofs while ensuring the safety of everyone working at height. It's a smart investment in both safety and longevity.

SuperLok Standing Seam Roof Panels 

Garco/Ceco Superlok panel. Image courtesy of www.CecoBuildings.com.

The SuperLok® standing seam roof system is where strength meets style. Designed for industrial, commercial, and architectural applications, this high-performance panel offers exceptional resistance to wind uplift, making it a reliable choice for demanding environments. With its sleek, vertical-leg design and factory-applied seam caps, SuperLok blends architectural appeal with the structural integrity expected from a top-tier standing seam system. See the Roof Anchor Compatibility Chart for Garco Building Systems SuperLok Standing Seam Panels.

Available in panel widths of 12 inches and 16 inches, SuperLok features a rib height of 2 inches, providing a distinctive look and robust performance. The panels are offered in 22, 24, and 26-gauge steel, with finishes that include Galvalume Plus®, Signature® 200, and Signature® 300, ensuring versatility for a range of project aesthetics. Whether installed on open framing or solid substrates, the concealed fastening system enhances both weather-tightness and visual appeal. For added customization, the panel's striated finish is standard, with optional embossed striations available for those seeking a unique texture.

SuperLok panels are field-seamed, further enhancing their uplift resistance, and are suited for roof slopes as low as ½:12. Standard panel lengths reach up to 55 feet, but longer lengths are available for projects requiring seamless spans. This combination of strength, aesthetics, and adaptability makes SuperLok a standout choice for a wide variety of building designs.

Fall Protection Systems for SuperLok Panels 

Ensuring safety on SuperLok roofs requires the right fall protection systems tailored to the specific panel gauges and configurations. Non-penetrating solutions are essential to preserve the panel's weather-tight and structural properties while providing secure tie-off points for workers.

The SSRA1 Seam Anchor is a top choice for SuperLok panels in 22-gauge and 24-gauge steel. This innovative anchor clamps securely to the standing seams without drilling or penetrating the panel, preserving its integrity while providing a reliable, OSHA-compliant attachment point. It's ideal for routine maintenance, inspections, or any work performed at height.

For tasks requiring stable platforms, the SSRA2 Adjustable Roof Jack Adapter pairs seamlessly with the SSRA1 Seam Anchor. This combination supports 10-foot walk boards, creating a safe and efficient workspace for workers. Adjustable height options make it suitable for various seam configurations, ensuring both flexibility and safety.

For horizontal mobility, the SSRA3 Anchor Plates, when used with two SSRA1 Seam Anchors, enable the installation of temporary horizontal lifelines like the Malta Dynamics HLL3001. This system is ideal for larger roofs, allowing workers to maintain continuous tie-off while moving across the roofline.

For 26-gauge SuperLok panels, which are not compatible with SSRA products, the  Ridge Pro Steep Assist Anchor is the recommended alternative. This ridge-mounted anchor hooks securely over the roof peak, providing a stable anchorage point for roof slopes between 6/12 and 12/12. Its non-penetrating design ensures worker safety without compromising the panel's structural or weather-tight properties.

By selecting fall protection systems that align with the specific panel gauge and roof slope, contractors and building owners can ensure both safety and performance on SuperLok roofs. Protecting workers doesn't have to come at the expense of the roof's integrity—these solutions provide the best of both worlds.

BattenLok HS Standing Seam Roof Panels

Garco/Ceco BattenLok HS panel. Image courtesy of www.CecoBuildings.com.

BattenLok® HS panels are a versatile and high-performing standing seam roof system designed to excel in both structural and architectural applications. With a 2-inch vertical seam and widths of 16 and 18 inches, these panels deliver a sleek and modern appearance while adhering to rigorous industry standards. BattenLok HS panels are crafted from 22-gauge and 24-gauge steel and come in durable finishes, including Galvalume Plus®, Signature® 200, and Signature® 300, offering long-lasting protection against the elements. See the Roof Anchor Compatibility Chart for Garco Building Systems BattenLok HS Standing Seam Panels.

The concealed fastening system, available with both fixed and floating clip options, allows these panels to accommodate thermal movement seamlessly, reducing stress and wear over time. Whether spanning purlins in structural applications or installed over a solid deck for an architectural project, BattenLok HS panels minimize oil canning and deliver a weathertight roofing solution. They are suitable for roof slopes as low as ½:12 and can be ordered in lengths up to 55 feet, with longer spans available upon request. For those seeking a tailored look, the panels can be finished with smooth or embossed textures and striations or pencil ribs for added visual appeal.

BattenLok HS panels' strength and flexibility make them a favorite for commercial, industrial, and residential roofing projects. Their ability to span up to five feet on purlins and meet various building codes ensures reliability and compliance for diverse applications.

Fall Protection Systems for BattenLok HS Panels

Maintaining safety on BattenLok HS roofs requires compatible fall protection systems that safeguard workers while preserving the roof's structural and aesthetic integrity. For 22-gauge and 24-gauge steel panels, non-penetrating solutions such as SSRA anchors are the ideal choice.

The  SSRA1 Seam Anchor is specifically designed for standing seam roofs like BattenLok HS. This anchor clamps securely onto the panel seams without penetrating the roof surface, ensuring that the watertightness and structural integrity of the panels remain intact. By offering a stable and OSHA-compliant tie-off point, the SSRA1 is essential for safe roof access during maintenance or installations. 

For enhanced safety during extensive work, the SSRA2 Adjustable Roof Jack Adapter pairs seamlessly with the SSRA1 Seam Anchor. This system allows for the attachment of 10-foot walkboards, providing a stable and secure platform for workers to navigate the roof efficiently. The adjustable height options further enhance its versatility, making it compatible with various seam heights.

When horizontal mobility is required, the SSRA3 Anchor Plate is an invaluable addition. Used in conjunction with two SSRA1 Seam Anchors, this setup supports temporary horizontal lifelines like the Malta Dynamics HLL3001 system. This configuration allows two workers to remain securely tied off while moving freely along the roofline, improving safety and productivity on larger projects.

For steeper roofs with pitches between 6/12 and 12/12, the Ridge Pro Steep Assist Anchor is a reliable alternative. This ridge-mounted system hooks securely over the roof peak, providing 100% tie-off without compromising the BattenLok HS panels' structural or weathertight properties.

Choosing the right fall protection system for BattenLok HS panels ensures worker safety while preserving the high-performance features that make this roofing system so effective. Whether for routine maintenance or large-scale installations, these solutions offer a balance of safety, compliance, and panel protection.

Ultra-Dek Standing Seam Roof Panels

Garco/Ceco Ultra-Dek panel. Image courtesy of www.CecoBuildings.com.

Ultra-Dek panels are a versatile and high-performance roofing option, designed for industrial, commercial, and architectural applications. These panels feature a snap-together trapezoidal leg standing seam, allowing for quick and efficient installation while maintaining exceptional durability and weather resistance. With widths of 18 and 24 inches and a rib height of 3 inches, Ultra-Dek panels deliver a sleek, functional aesthetic that suits a wide range of building styles. See the Roof Anchor Compatibility Chart for Garco Building Systems Ultra-Dek Standing Seam Panels.

Ultra-Dek panels are available in 22, 24, and 26-gauge steel, with finishes like Galvalume Plus, Signature 200, and Signature 300, ensuring long-lasting performance and protection against the elements. The concealed fastening system offers flexibility with low, high, fixed, and sliding clips, which accommodate thermal expansion and contraction, making these panels ideal for varying climates and structural needs. Ultra-Dek panels are suitable for low-slope roofs with a minimum pitch of ¼:12 and can be ordered in standard lengths of up to 55 feet, with custom lengths available upon request.

The combination of snap-together seams, concealed fasteners, and durable finishes makes Ultra-Dek panels a reliable choice for roofing projects that demand both strength and style. Whether used for new construction or retrofits, these panels offer a durable and efficient roofing solution.

Fall Protection Systems for Ultra-Dek Panels

Ensuring worker safety on Ultra-Dek roofs requires fall protection systems that align with the panels' structural features and material composition. For 22-gauge and 24-gauge Ultra-Dek panels, non-penetrating solutions like SSRA products are highly effective. However, for 26-gauge panels, alternative systems like the Ridge Pro Steep Assist are more suitable.

The SSRA1 Seam Anchor is a go-to solution for Ultra-Dek roofs in 22- and 24-gauge steel. This anchor clamps securely onto the panel seams without the need for drilling, preserving the watertightness and structural integrity of the roof. Designed for OSHA compliance, the SSRA1 provides a stable and reliable tie-off point, ensuring worker safety during installations or maintenance.

For added versatility, the SSRA2 Adjustable Roof Jack Adapter can be paired with SSRA1 Seam Anchors. This setup supports 10-foot walkboards, offering a stable platform for workers to navigate the roof safely. Adjustable height options make it compatible with different seam configurations, enhancing its utility across various project needs.

On larger roofing projects, the SSRA3 Anchor Plate provides an essential safety feature. When combined with two SSRA1 Seam Anchors, this system supports temporary horizontal lifelines, such as the Malta Dynamics HLL3001. These lifelines enable two workers to move securely along the roofline, minimizing the risk of falls and improving efficiency on expansive job sites.

For Ultra-Dek panels made from 26-gauge steel, the SSRA products are not compatible. Instead, the Ridge Pro Steep Assist Anchor is an ideal alternative for roofs with pitches between 6/12 and 12/12. This ridge-mounted system hooks securely over the roof peak, creating a stable, non-penetrating tie-off point. Its design ensures worker safety without compromising the structural or watertight properties of the roof.

Choosing the right fall protection system for Ultra-Dek panels is critical for maintaining both worker safety and roof integrity. By aligning the solution with the panel's material and configuration, contractors and building owners can ensure compliance and long-term performance.

Standing Seam Anchor Panel Compatibility For Garco Building Systems

  Double-Lok
2-24 Ga.
SuperLok
22-24 Ga.
BattenLok HS
22-24 Ga.
Ultra-Dek
22-24 ga.

SSRA 1

SSRA_1 Standing Seam Roof Anchor

YES YES YES YES

SSRA1 Nylon Tip

SSRA_1 Anchor Nylon Tip Standing Seam Roof Anchor

YES YES YES YES

SSRA2 Roof Jack

SSRA_2 Roof Jack Adapter

YES YES YES YES

SSRA3 Anchor Plate

SSRA_3 Anchor Plate

YES YES YES YES

The Ridge Pro

Ridge Pro Roof Anchor

YES YES YES YES

 

Contact Us For More Information

For further details on roofing solutions and fall protection systems, contact us at 863-703-4522 or  www.StandingSeamRoofAnchor.com. Let's work together to make your roofing projects safe, beautiful, and built to last. For more safety tips, check out OSHA's 48-page fall protection manual. Once you have determined the most suitable anchors for your roof system, download our free Anchor Inspection Form.

Safety Tips For Standing Seam Roofs

Use Specialized Anchor Systems for Standing Seam Roofs

When working on standing seam roofs, it's crucial to utilize non-penetrating anchor systems. These clamp-on anchors attach directly to the seams without the need for drilling, preserving the roof's integrity and preventing potential leaks or damage. It's wise to avoid anchors that require mounting over panel clips, as locating these clips on existing roofs can be nearly impossible.

Install Permanent Roof Anchor Systems

For roofs that require frequent maintenance or inspections, installing permanent anchor systems can make a significant difference. These fixed anchors provide a reliable tie-off point that's always ready for use, simplifying safety procedures and making maintenance tasks quicker and more efficient. Permanent anchors are particularly beneficial for commercial roofs with high foot traffic, ensuring a consistent and dependable safety setup.

Ensure Proper Footwear for Stability

Proper footwear is essential when working on metal roofs, which can be slippery, especially in wet or icy conditions. Providing your team with durable, non-slip shoes enhances traction and stability, reducing the risk of slips and falls. This is especially important on steep slopes or standing seam roofs, where extra grip can greatly improve safety and confidence.

Develop OSHA-Compliant Safety Plans

Before starting any project, it's vital to create a safety plan that meets OSHA standards. This comprehensive plan should outline emergency response procedures, specific fall protection methods, and detailed rescue operations. Having a structured safety plan in place ensures that everyone knows how to act in case of an emergency, providing a clear roadmap for maintaining safety on the job site.

Encourage the Use of Trauma Straps

In the event of a fall, trauma straps can be a lifesaver. They help prevent suspension trauma by relieving pressure on the legs and promoting circulation while the worker awaits rescue. Educate your team about the importance of incorporating trauma straps into their fall arrest systems to enhance their safety during emergency situations.

Set Up Protective Barriers for Work Zones

On expansive or low-slope roofs, setting up protective barriers like guardrails or warning lines is essential. These barriers define work area boundaries, helping to prevent accidental trips or falls by keeping workers aware of their proximity to roof edges. This allows your team to focus on their tasks without the added worry of inadvertently stepping too close to the edge.

Consult Experts for Curved Metal Panels

Curved metal roofs present unique challenges when it comes to safety, as standard anchor systems may not be suitable. It's important to consult with fall protection specialists who can recommend the safest and most appropriate anchorage solutions. These experts will help ensure that the safety equipment used is compatible with the unique structure of the roof, safeguarding both the workers and the roof itself.

Equip Workers with High-Quality Safety Gear

Supplying your crew with top-notch safety gear is fundamental to job site safety. Ensure each worker has access to durable, OSHA-compliant harnesses, shock-absorbing lanyards, and fall arrest systems that are both protective and comfortable. When safety equipment fits well and feels comfortable, workers are more likely to wear it consistently, significantly reducing the risk of accidents.

Promote a Culture of Safety

Building a culture that prioritizes safety is just as important as providing the right equipment. Encourage open communication about safety concerns, hold regular meetings to discuss safety practices, and actively seek feedback from your team. When everyone is committed to looking out for one another and values safety as a shared responsibility, the likelihood of accidents decreases significantly.

Ensure Stable Access Points

Safety begins before you even step onto the roof. Make sure all ladders are placed on level ground and positioned correctly by following the 4-to-1 rule: for every four feet of height, the base of the ladder should be one foot away from the wall. Proper ladder setup minimizes the risk of slips or falls when accessing or exiting the roof, providing a safer transition for workers.

Disclaimer

The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to reach out directly to the roof panel manufacturer for inquiries regarding fall protection compatibility with their products and to address any potential warranty issues that may arise following the installation of our products.

Howie Scarboro, C.E.O. and co-founder of Fall Protection Distributors, L.L.C., recognized the need for continued improvements in roofing safety during the 2010 MetalCon show in Las Vegas. He joined forces with SnoBlox-Snojax, a leader in snow retention and seam clamping technology for metal roofs, to create the SSRA1 prototype. Tested by Gravitec for OSHA/ANSI certifications, the SSRA1 proved to be the industry's lightest, most robust, and most universal-fit anchor point for standing seam roofs. Fall Protection Distributors, L.L.C. was born in 2015, shaping the future of fall protection and instilling confidence in the industry.