Frontline HCLL260 Elite 2-Person 60 ft Retractable Cable Horizontal Lifeline System with Built-In Winch Tensioner

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$2,299.00
Brand:
Frontline Fall Protection
SKU:
HCLL260
UPC:
608539014736
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Frontline Elite Line

Elite 2-Person 60 ft Cable Horizontal Lifeline

The HCLL260 is Frontline's flagship temporary horizontal lifeline: 60 feet of 1/4 inch 7x19 galvanized steel wire rope in a high-strength polymer housing, with a built-in winch tensioner and a rotating tension indicator that tells the crew at a glance when the line is ready for use. A push-button mechanism extends and retracts the cable to the exact span you need, and the inbuilt shock absorption mechanism limits impact forces during fall arrest.

Two high-strength alloy steel O-ring mobile anchors ride the line as connection points for up to two workers at 310 lbs each. System breaking strength is over 5,000 lbs. Compliant with OSHA 29 CFR 1910 and 1926 and conforming to EN 795:2012 Type C and TS 16415:2013 Type C for up to 2 users.

Frontline HCLL260 features: convenient molded handle for carrying, termination connection end for easy anchorage connection, inbuilt shock absorption mechanism to limit impact forces, lightweight portable design, built-in winch to retract the lifeline, rated for two-person use, and extremely easy installation
2Max Workers
310 lbsCapacity per Person
5,000 lbsSystem Breaking Strength
60 ftMaximum Span
34.5 lbsSystem Weight
1/4 in7x19 Wire Rope
Type CEN 795:2012
2O-Ring Mobile Anchors

Who Needs This Product

This product is a temporary horizontal lifeline (HLL) - the anchorage portion of a fall protection system. Strung between two suitable anchor points, it gives up to two workers continuous horizontal mobility along a 60 ft span without disconnecting and re-anchoring. Each worker still wears a full body harness connected to one of the O-ring mobile anchors by an energy-absorbing lanyard or self-retracting lifeline (SRL). The HCLL260 is not a complete fall arrest system on its own.

Features

Built-in winch with tension indicator

Crank the integrated winch to tension the line; when the rotating tension indicator moves freely, the system has reached working tension and is ready for use.

Retractable cable design

Push the release button, pull the wire rope to the span you need, and winch it back into the compact case when the job is done. No loose cable to coil, kink, or lose.

Inbuilt shock absorption

An internal energy-absorbing mechanism limits the impact forces transmitted to workers and anchor structure during fall arrest.

High-strength polymer housing

Durable, lightweight case stands up to jobsite-to-jobsite transport at a portable 34.5 lbs, with a molded handle for easy carrying and better ergonomics.

Two O-ring mobile anchors

High-strength alloy steel O-rings travel the line as the connection points for each worker's lanyard or SRL.

Termination connection end

Dedicated termination end with carabiner makes connection to the anchorage points straightforward on both ends of the span.

Technical Specifications

SeriesElite Line
SKUHCLL260
Users2 (maximum two persons on the system)
User capacity310 lb per person (worker, clothing, tools, and equipment combined)
Lifeline7x19 galvanized steel wire rope, 1/4 in diameter
Wire rope length60 ft (maximum span)
System breaking strengthOver 5,000 lb
HousingHigh-strength polymer
Mobile anchors2 high-strength alloy steel O-rings
TensioningBuilt-in winch with rotating tension indicator
Dimensions13 in L x 13.5 in H x 11 in W
Weight34.5 lbs
European standardsEN 795:2012 Type C; TS 16415:2013 Type C (for up to 2 users); ATEX 2014/3
OSHA alignment29 CFR 1910; 29 CFR 1926

Anchorage and clearance. Both end anchor points must meet the strength requirements in the Frontline user manual for a 2-person horizontal lifeline. A horizontal lifeline deflects (sags) during fall arrest - the longer the span, the more it deflects - so always add the system deflection to your personal fall clearance calculation before anyone ties off.

Compliance Standards

OSHA 29 CFR 1926

Construction industry fall protection, Subpart M (1926.500-503), including horizontal lifeline design under qualified-person supervision per 1926.502(d)(8).

OSHA 29 CFR 1910

General industry walking-working surfaces and personal fall protection systems (Subparts D and I).

EN 795:2012 Type C

European standard for anchor devices using flexible horizontal anchor lines.

TS 16415:2013 Type C

European technical specification extending EN 795 to anchor devices used by more than one user simultaneously - rated here for up to 2 users.

Typical Applications

Steel erectionContinuous tie-off while walking beams and installing decking on structural steel.
Commercial roofingHorizontal mobility across low-slope roofs during membrane, coating, and sheet metal work.
Bridge workTemporary spans for inspection, painting, and rehabilitation crews.
Precast and tilt-upWorker protection during panel setting, welding, and connection work.
Plant maintenanceTurnarounds, tank tops, conveyor galleries, and overhead pipe rack work.
Loading docks and railFall protection along trailer tops, railcars, and dock edges.
ShipyardsDeck and hull work where welded or clamped end anchorages are available.
Leading edge deckingCrews installing metal deck or sheathing behind a moving leading edge.

Installation Overview

Installation must follow the Frontline user manual and be supervised per OSHA 1926.502(d)(8). The sequence below is an overview only.

  1. Inspect. Check the wire rope, housing, winch, tension indicator, carabiners, and labels before every installation.
  2. Select anchorages. Choose two end anchor points at a suitable height and spacing (up to 60 ft) that meet the manual's strength requirements for a 2-person system.
  3. Connect the termination end. Attach the termination connection end to the first anchorage.
  4. Extend the line. Press the release button and pull the cable to the second anchorage; connect the carabiner.
  5. Tension. Crank the built-in winch until the rotating tension indicator spins freely - the system is now at working tension.
  6. Connect workers. Each worker (max 2) connects an energy-absorbing lanyard or SRL from their harness to an O-ring mobile anchor, after verifying fall clearance including line deflection.

Inspection and Retirement

Inspect every component before each use. A competent person inspects formally on a documented interval, typically every 6 months under ANSI Z359.2 practice. Pull the system out of service for any of the conditions below.

  • Wire rope: broken wires, kinks, bird-caging, flattening, corrosion, or damaged terminations.
  • Housing: cracks, impact damage, missing fasteners, or any deformation of the polymer case.
  • Winch and release: mechanism must extend, retract, and hold tension smoothly with no slipping.
  • Tension indicator: must rotate freely at working tension and show no damage.
  • Carabiners and O-rings: gates close and lock fully under spring tension; no cracks, deformation, or corrosion.
  • Labels: legible and intact, with date of first use recorded.

Retirement triggers: any fall event on the system, evidence of shock absorber deployment, wire rope or housing damage, or any condition where the inspector cannot positively verify the system is fit for service.

Fall Protection Distributors logo Fall Protection
Distributors, LLC
Free Tool · No Signup · OSHA 1926.502
Free Interactive Tool Fall Protection Calculator Pick your system. Run the math. Generate a plan. 1Pick Your SystemDetermine fall restraint vs. fall arrest based on your work surface, edge access, and clearance. 2Run the MathCalculate exact fall clearance required below the work surface for your SRL or lanyard setup. 3Generate a PlanGet a printable OSHA-compliant Fall Protection Plan structured around 29 CFR 1926.502(k). Run the Numbers and Stay Safe Launch the Calculator ›

Frequently Asked Questions

What is the rated user capacity?
The HCLL260 supports a maximum of two workers at the same time, at 310 lb per person including clothing, tools, and equipment. System breaking strength is over 5,000 lb.
Which standards does this product meet?
The HCLL260 aligns with OSHA 29 CFR 1910 (general industry) and 29 CFR 1926 (construction), and conforms to EN 795:2012 Type C and TS 16415:2013 Type C for anchor devices with flexible horizontal lines used by up to 2 users. Horizontal lifelines must be installed and used under the supervision of a qualified person per OSHA 1926.502(d)(8).
What span does the system cover?
Any span up to 60 ft. The push-button retractable design lets you pull out exactly the cable you need and winch the rest back into the housing, so one unit adapts from short bay-to-bay runs up to a full 60 ft span.
Has this product been independently lab tested?
Yes. Frontline products are third-party tested, and the HCLL260 is tested to the EN 795:2012 Type C and TS 16415:2013 Type C performance requirements for 2-user flexible horizontal anchor lines. Contact us if your submittal package requires the test documentation.
What do I need to pair with this system to build a complete fall arrest system?
The HCLL260 is the anchorage portion only. Each worker also needs a full body harness and a compatible connecting device - an energy-absorbing lanyard or a self-retracting lifeline (SRL) - clipped to one of the O-ring mobile anchors, plus two end anchor points that meet the manual's strength requirements. Size the connector free fall and deceleration distance, plus the lifeline's deflection, to the fall clearance available below the work surface.
How often should this system be inspected, and when should it be retired?
Inspect the HCLL260 before every use, and have a competent person perform a documented inspection at least every six months under ANSI Z359.2 practice. Retire it immediately after any fall event on the system, any evidence of shock absorber deployment, wire rope or housing damage, or any condition where it cannot be verified as safe for service.
What is the difference between fall arrest and fall restraint?
Fall arrest catches a worker after a fall happens; fall restraint prevents the worker from reaching the fall hazard in the first place. Fall arrest needs clearance below the work surface for deceleration; restraint does not. For a deeper walkthrough with system examples, read our guide: Fall Arrest vs. Fall Restraint. Use the Fall Protection Calculator below to size the right system for your job.

Buying a Horizontal Lifeline for a Crew?

Need help specifying the right system for your jobsite? Confirm your application, anchorage, and clearance with us and we will walk through the kit list so the right equipment ships together.

Call 863-703-4522 to talk to a fall protection specialist.

863-703-4522

Frontline warrants its products against manufacturing defects in workmanship and materials, as well as product recalls, for a period of one (1) year from the date of purchase. This warranty excludes normal wear and tear, misuse, and improper installation. The limited warranty is provided only to an end-user customer for the period set forth in an order accepted by Fall Protection Distributors, LLC.

About Frontline Fall Protection