Fall Protection For Custom-Bilt Standing Seam Roof Systems

Fall Protection For Custom-Bilt Standing Seam Roof Systems

Posted by Howie Scarboro - CEO Fall Protection Distributors, LLC on Jun 28th 2024

See the Roof Anchor Compatibility Chart for Custom-Bilt Metals Standing Seam Panels.

Who Is Custom-Bilt Metals?

Custom-Bilt Metals, founded in 1974, is a leading company in the metal roofing and gutter industry. Initially focused on distributing products to the seamless gutter industry in Southern California, the company expanded its market reach significantly over the years. By 2004, Custom-Bilt Metals had established a strong presence across the western United States, including Alaska and Hawaii. They had penetrated a significant portion of the Midwest, with notable international sales.

As Custom-Bilt Metals evolved, it broadened its product line to include standing seam roofing, utilizing on-site roll-forming technology. By 2004, the product line had grown to over 2,000 items, all backed by a lifetime warranty. The company celebrated its 30th anniversary in 2004 by relocating its headquarters to Chino, California, and expanding its facilities, including opening a processing service center in Kent, Washington.

Under the leadership of founder and president Tony Chiovare, Custom-Bilt Metals has maintained a commitment to innovation and quality. The company has expanded its offerings through key partnerships, such as the agreement with Vail Metals Systems, which allows it to offer custom solid copper panels and Kynar-coated galvalume metal panels. Custom-Bilt Metals continues to serve residential and commercial markets, providing a wide range of metal roofing and gutter products and innovative solutions for complex architectural designs.

What Are The Best Fall Protection Products For Custom-Bilt Metals Standing Seam Roof Systems?

This article educates workers and building owners about the most effective fall protection products for Custom-Bilt Metals' standing seam panels. Proper fall protection is essential for maintaining a safe working environment and preventing accidents during installation and maintenance tasks. In the following sections, we will explore each Custom-Bilt Metals' standing seam panel profiles and discuss the most  compatible fall protection strategies for each, highlighting the best products. Let's start with the mechanically seamed panel series.

CB-2000 Panel

CB-2000 Panel Information

The CB-2000 panel features a 2" standing seam and 14" or 18" panel widths. This design creates dramatic shadow lines that enhance the roof's appearance from ridge to eave. The CB-2000 can be manufactured in lengths up to 50', minimizing the number of seams and potential weak points. The panel is versatile enough to be installed on roofs with slopes as low as 1/4:12. The floating roof design with sliding clips accommodates thermal expansion and contraction, ensuring a flexible, watertight roof. The CB-2000 panels are 22-gauge, 24-gauge, or 26-gauge steel and copper or aluminum substrates. See the Roof Anchor Compatibility Chart for Custom-Bilt Metals CB-2000 Standing Seam Panels.

Fall Protection for CB-2000 Panels

Ensuring worker safety when installing or maintaining CB-2000 panels is a top priority. The following fall protection products are fully compatible with these panels' 22-gauge and 24-gauge steel versions. The SSRA1 anchor attaches to the seams with non-penetrating set screws for fast and reliable anchor points. The SSRA2 Adjustable Roof Jack Adapters mount on top of the SSRA1 anchors to add the ability to mount walk boards to standing seam roofs without penetrations. Another useful adapter is the SSRA3 Anchor Plate for temporary horizontal lifeline mounting.

The SSRA products are unsuitable for copper, other non-steel substrates, or 26-gauge steel. We recommend using the Ridge Pro for these materials. The  Ridge Pro Steep Assist hooks over the roof peak to provide a simple and reliable anchor point on various roof types with pitches from 6/12 to 12/12.

CB-150 Panel

CB-150 Panel Information

The CB-150 panel, with a 1-1/2" seam height, comes in 12" and 16" widths. This panel is known for its mechanical seam locking, high strength, and durability. The CB-150 also features Cool Roof technology, which can reflect up to 70% of the sun's energy, potentially saving up to 20% on cooling costs. The panel's design incorporates stiffening ribs or striations for enhanced performance. It can be roll-formed on-site to minimize damage and waste during installation. CB-150 panels are available in 22 gauge, 24 gauge, or 26 gauge steel, copper, or aluminum substrates. See the Roof Anchor Compatibility Chart for Custom-Bilt Metals CB-150 Standing Seam Panels.

Fall Protection for CB-150 Panels

Prioritizing worker safety during the installation or maintenance of CB-150 panels is essential. The following fall protection solutions are fully compatible with these panels' 22-gauge and 24-gauge steel versions. The  SSRA1 anchor offers secure attachment to the seams using non-penetrating set screws, creating quick and dependable anchor points. You can easily install walk boards on standing seam roofs without penetrations by mounting the SSRA2 Adjustable Roof Jack Adapters on the SSRA1 anchors. Another beneficial accessory is the SSRA3 Anchor Plate, which enables the deployment of temporary horizontal lifelines using the SSRA1 anchors.

SSRA products are non-compatible with copper, non-steel substrates, or 26-gauge steel. We suggest using the Ridge Pro for these materials. The  Ridge Pro Steep Assist hooks over the roof peak, offering a straightforward and secure anchor point on various roof types with pitches ranging from 6/12 to 12/12.

CB-100 Panel

CB-100 Panel Information

The CB-100 panel features a 1" seam height and is available in 13" and 17" widths. This panel is ideal for various architectural styles. Its mechanically locked seam provides a classic look that enhances strength and weather resistance. The CB-100 can be roll-formed on-site, eliminating damage and waste, and is available in multiple Cool Roof colors and elegant bare metal finishes, including copper and Rheinzink®. See the Roof Anchor Compatibility Chart for Custom-Bilt Metals CB-100 Standing Seam Panels.

All three panels are available in various materials, including prefinished or bare Zincalume/Galvalume, G-90 Galvanized Steel, Copper, and Aluminum, with options for Kynar 500 / Hylar 5000 coatings for enhanced durability.

Fall Protection for CB-100 Panels

Ensuring worker safety when installing or maintaining CB-100 panels is crucial. The following fall protection products are fully compatible with these panels, which come in 22-gauge and 24-gauge steel versions. However, SSRA products are unsuitable for copper, other non-steel substrates, or 26-gauge steel. We recommend using the Ridge Pro or other strap-style anchors for these materials.

Standing Seam Roof Anchor (SSRA1)

The SSRA1 anchor system attaches securely to 22-gauge and 24-gauge steel panels without penetrating the roof, preserving the panel's integrity and providing a solid anchorage point for fall protection equipment.

SSRA2 Adjustable Roof Jack Adapter

This adapter mounts on SSRA1 anchors, supporting 10' walkboards without roof penetrations. It offers adjustable height options for various seam heights, enhancing worker safety and flexibility during installation or maintenance.

SSRA3 Anchor Plates

When combined with the Malta Dynamics HLL3001 Horizontal Lifeline System, SSRA3 Anchor Plates offer a robust solution for temporary horizontal lifelines. They can support up to two workers, ensuring comprehensive fall protection.

Ridge Pro Steep Assist Anchor

Ideal for roofs with a 6/12 to 12/12 pitch, the Ridge Pro Steep Assist Anchor hooks over the ridge to create a secure anchorage point, ensuring 100% tie-off safety for workers navigating steep slopes.

By utilizing these recommended fall protection systems, contractors can ensure safe and efficient work on CB-100 panel installations, preserving worker safety and the panels' structural integrity.

SL-1750 Panel

SL-1750 Panel Information

The SL-1750 panel features a standing seam height of 1-3/4", creating dramatic shadow lines that run continuously from ridge to eave, enhancing the visual appeal of any roofline. The SL-1750 has standard widths of 14" and 18". You can install it on roofs with a minimum slope of 3:12. You can choose from various materials for the panels, including 24 gauge or 26 gauge Zincalume/Galvalume, G-90 Galvanized Steel, Copper, and Prefinished Aluminum. With more than two dozen Cool Roof color options utilizing BASF and Kynar 500 technology, the SL-1750 offers energy efficiency and a wide variety of aesthetic choices. See the Roof Anchor Compatibility Chart for Custom-Bilt Metals SL-1750 Standing Seam Panels.

Fall Protection For SL-1750 Panels

Ensuring worker safety when installing or maintaining SL-1750 panels is essential. The following fall protection products are fully compatible with the 24-gauge steel versions of these panels. For copper, other non-steel substrates, and 26-gauge steel, workers should consider using the Ridge Pro or other strap-style anchors.

Standing Seam Roof Anchor (SSRA1)

The SSRA1 anchor system securely attaches to the SL-1750 panels without penetrating the roof, maintaining the panels ' integrity and providing a reliable anchorage point for fall protection equipment.

SSRA2 Adjustable Roof Jack Adapter

Mounted on SSRA1 anchors, the SSRA2 adapter supports 10' walkboards without requiring roof penetrations. It offers adjustable height options for various seam heights, enhancing worker safety and flexibility during installation or maintenance.

SSRA3 Anchor Plates

When combined with the Malta Dynamics HLL3001 Horizontal Lifeline System, SSRA3 Anchor Plates provide a robust solution for temporary horizontal lifelines, supporting up to two workers and ensuring comprehensive fall protection.

Ridge Pro Steep Assist Anchor

Ideal for roofs with a 6/12 to 12/12 pitch, the Ridge Pro Steep Assist Anchor hooks over the ridge to create a secure anchorage point, ensuring 100% tie-off safety for workers navigating steep slopes.

By utilizing these recommended fall protection systems, contractors can ensure safe and efficient work on SL-1750 panel installations, preserving worker safety and the panels' structural integrity.

SL-100 Panel (Nailstrip)

SL-100 Panel Information

The SL-100 panel features a 1" seam height and is available in standard widths of 12" and 16". This panel utilizes a snap-lock system, allowing for easier installation than mechanically seamed panels. The SL-100 panels are available in multiple finishes, including Cool Roof color options and elegant bare metals like copper, Rheinzink®, and bare Zincalume®. The panels incorporate PVDF reflective technology, such as Kynar 500®, Hylar® 5000, or Fluropon®. The SL-100 is designed for both steep and low-slope roofs, with continuous panels from eave to ridge, eliminating the need for overlapping seams. Available substrates are G-90 galvanized steel in 24 gauge and 26 gauge, as well as aluminum and copper. See the Roof Anchor Compatibility Chart for Custom-Bilt Metals SL-100 Panel (Nailstrip) Standing Seam Panels.

Fall Protection for SL-100 Panels

Worker safety is a top priority when installing or maintaining SL-100 panels. The following fall protection solutions are compatible with these panels' 22-gauge and 24-gauge steel versions. For applications involving copper, non-steel substrates, or 26-gauge steel, it's advisable to use the Ridge Pro Steep Assist anchor.

Standing Seam Roof Anchor (SSRA1)

The SSRA1 anchor system attaches securely to SL-100 panels without penetrating the roof, preserving the panel's integrity while providing a dependable anchor point for fall protection gear.

SSRA2 Adjustable Roof Jack Adapter

The SSRA2 adapter, when mounted on SSRA1 anchors, supports 10' walkboards without the need for roof penetrations. It offers adjustable height settings for different seam heights, enhancing safety and versatility during installation or maintenance.

SSRA3 Anchor Plates

In conjunction with the Malta Dynamics HLL3001 Horizontal Lifeline System, the SSRA3 Anchor Plates offer a reliable solution for temporary horizontal lifelines, supporting up to two workers to ensure thorough fall protection.

Ridge Pro Steep Assist Anchor

Perfect for roofs with pitches between 6/12 and 12/12, the Ridge Pro Steep Assist Anchor hooks securely over the roof ridge, providing a safe anchor point that guarantees 100% tie-off safety for workers on steep slopes.

By implementing these recommended fall protection systems, contractors can maintain safety and efficiency during SL-100 panel installations while ensuring the panels' structural integrity remains intact.

SLZ-1000 Panel

SLZ-1000 Panel Information

The SLZ-1000 panel features a 1" seam height and is available in standard widths of 13" and 17". This panel uses a snap-lock design, facilitating quick and easy installation. Available in various materials, including steel with protective coatings, the SLZ-1000 offers a range of finish options, including Cool Roof colors and bare metals like copper, Rheinzink®, and Zincalume®. The panels can be roll-formed on-site to minimize damage and waste, ensuring a durable and long-lasting roof. The SLZ-1000 also incorporates PVDF reflective coatings to enhance energy efficiency and reduce cooling costs. Steel substrates include 24-gauge and 26-gauge options. See the Roof Anchor Compatibility Chart for Custom-Bilt Metals SLZ-1000 Panel (Nailstrip) Standing Seam Panels.

Fall Protection For SLZ-1000 Panels

It is crucial to prioritize worker safety when installing or maintaining SLZ-1000 panels. The following fall protection solutions are compatible with 24-gauge steel versions of these panels. For projects involving copper, non-steel substrates, or 26-gauge steel, the Ridge Pro Steep Assist is the best alternative.

Standing Seam Roof Anchor (SSRA1)

The SSRA1 anchor system provides a secure attachment to SLZ-1000 panels without penetrating the roof, thus preserving the panel's structural integrity while offering a dependable anchor point for fall protection equipment.

SSRA2 Adjustable Roof Jack Adapter

The SSRA2 adapter, when mounted on SSRA1 anchors, allows for the support of 10' walkboards without the need for roof penetrations. Its adjustable height feature accommodates various seam heights, enhancing safety and flexibility during installation or maintenance work.

SSRA3 Anchor Plates

Paired with the Malta Dynamics HLL3001 Horizontal Lifeline System, SSRA3 Anchor Plates deliver a reliable solution for temporary horizontal lifelines, supporting up to two workers and ensuring thorough fall protection.

Ridge Pro Steep Assist Anchor

Ideal for roofs with pitches ranging from 6/12 to 12/12, the Ridge Pro Steep Assist Anchor securely hooks over the roof ridge, providing a reliable anchorage point that guarantees 100% tie-off safety for workers on steep slopes.

By incorporating these recommended fall protection systems, contractors can ensure a safe and efficient process for installing SLZ-1000 panels while maintaining structural integrity.

CS-100 Panel (Batten Cap Style)

CS-100 Panel Information

The Custom-Bilt Metals CS-100 panel is a premium standing seam metal roofing system with aesthetic appeal and practical functionality. This batten-cap-style seam roofing solution is well-suited for various architectural applications. It provides a distinctive and durable roofing option. See the Roof Anchor Compatibility Chart for Custom-Bilt Metals CS-100 Panel (Batten Cap Style) Standing Seam Panels.

The CS-100 is part of Custom-Bilt Metals' standing seam roofing system, featuring continuous panels that run from ridge to eave. This design creates dramatic shadow lines that enhance the pitch and plane of every roof angle. The panel has a seam height of 1" and panel widths of 14-1/2" or 18-1/2".

The CS-100 panels are constructed from high-quality metal, ensuring durability and longevity compared to traditional roofing materials. They are available in various finishes, including over two dozen Cool Roof color choices. These colors feature PVDF (Polyvinylidene fluoride) reflective technology such as Kynar 500®, Hylar® 5000, or Fluropon®, which help reflect up to 70% of the sun's energy, potentially saving up to 20% on cooling costs. Additionally, the panels are offered in elegant bare metals like copper, Rheinzink®, and bare Zincalume®, providing a traditional metal look.

The CS-100 panels can be roll-formed on the job site, minimizing damage and reducing waste during installation. Their standing seam design offers excellent protection against wind, rain, and other weather elements, making them suitable for steep and low-slope roofs. The continuous panels from eave to ridge eliminate the need for overlapping seams, significantly reducing the potential for leaks. Furthermore, using concealed fasteners eliminates penetrations through the panels that could lead to leaks, ensuring superior weather resistance and longevity.

The CS-100 panels are versatile, adapting to various architectural styles. They enhance the roofline of virtually any building, providing a sleek, modern appearance. In terms of sustainability, Custom-Bilt Metals' products often contribute to sustainable building practices. At the end of their lifecycle, they are 100% recyclable, aligning with eco-friendly construction standards.

Fall Protection For CS-100 Panels

Ensuring worker safety while installing or maintaining CS-100 panels is paramount. Due to the batten cap style of the CS-100 panels, SSRA products are not compatible. Instead, we recommend using alternative fall protection systems like the Ridge Pro Steep Assist anchor. 

Ridge Pro Steep Assist Anchor:

The Ridge Pro Steep Assist Anchor is ideal for roofs with a 6/12 to 12/12 pitch. This anchor hooks over the ridge, creating a secure anchorage point and ensuring 100% worker tie-off while on the roof.

Using these recommended fall protection systems helps ensure workers ' safety and maintains the integrity and longevity of the CS-100 panel installations. Following best safety practices and using the appropriate equipment will create a secure working environment while preserving the high performance and aesthetic appeal of Custom-Bilt Metals' CS-100 panels.

Standing Seam Metal Roof Anchor Panel Compatibility Chart For Custom-Bilt Metals

 

CB-2000 Panel
22-24 Ga.

CB-150 Panel
22-24 Ga.

CB-100 Panel
22-24 Ga.

SL-1750 Panel
22-24 Ga.

SL-100 NailStrip
22-24 Ga.

SLZ-1000 Panel
22-24 Ga.

CS-100 Panel
Batten

SSRA 1

SSRA_1 Standing Seam Roof Anchor

YES YES YES YES YES YES NO

SSRA1 Nylon Tip

SSRA_1 Anchor Nylon Tip Standing Seam Roof Anchor

YES YES YES YES YES YES NO

SSRA2 Roof Jack

SSRA_2 Roof Jack Adapter

YES YES YES YES YES YES NO

SSRA3 Anchor Plate

SSRA_3 Anchor Plate

YES YES YES YES YES YES NO

The Ridge Pro

Ridge Pro Roof Anchor

YES YES YES YES YES YES YES

 

Contact Us to Discuss Your Project

Share details about your project by contacting us at 863-703-4522 or visiting our website at  www.StandingSeamRoofAnchor.com. For further fall protection guidance, refer to OSHA's comprehensive 48-page manual.

Fall Protection Best Practices for Standing Seam Roofs

Use Roof Anchor Systems Specifically for Standing Seam Roofs

Implement roof anchor systems specifically designed for standing seam roofs. Follow the manufacturer's proper sizing and installation guidelines, ensuring accurate seam placement and torque settings. Avoid seam anchors that require attachment over clips, as locating clips on existing roofs can be challenging and unsafe.

Develop a Detailed Safety Plan

Before starting any roofing project, the safety manager or project manager should develop an OSHA-compliant safety plan. This plan should include a detailed rescue strategy to protect workers in case of an accident. Thorough planning ensures all safety measures are in place before work begins.

Foster a Safety-Conscious Work Culture

Promote regular equipment inspections and continuous training sessions to foster a workplace safety culture. A strong safety culture helps maintain high standards and significantly reduces the risk of accidents.

Provide Workers with High-Quality Safety Gear

Equip your team with premium full-body harnesses and shock-absorbing lanyards. These items drastically reduce the impact load during falls, minimizing the risk of severe injuries or fatalities.

Ensure Stable and Safe Access Points

Properly position ladders and scaffolding, ensuring they are free of obstacles, to minimize fall risks. Provide thorough OSHA-compliant ladder training for workers and always adhere to the 4-1 rule for ladder positioning to ensure stability and safety.

Wear Suitable Footwear

Workers should wear non-slip footwear designed for smooth metal roof systems and avoid working on wet roofs. Proper footwear enhances stability and reduces the likelihood of slips and falls.

Establish and Maintain Secure Work Zones

Implement guardrails, warning lines, or other barriers on low-slope roofs to create secure work zones and prevent falls. These measures help ensure a safer working environment and reduce the risk of accidents.

Encourage the Use of Trauma Straps

Safety managers should instruct workers to use trauma straps on their harnesses and provide regular training on their proper use. Trauma straps are crucial for preventing severe injuries or fatalities after a fall by reducing suspension trauma.

Invest in Permanent Roof Anchor Systems

Consider installing permanent roof anchor systems to provide secure anchorage points for future roof work and inspections. Permanent systems enhance long-term safety and facilitate ongoing maintenance.

Take Extra Precautions for Curved Panels

Avoid using seam-mounted anchors on curved metal panels. For curved roof systems, have a trained safety professional conduct site inspections and develop a comprehensive safety strategy tailored to the unique challenges of curved surfaces.

Disclaimer

The views, recommendations, and information presented in this blog are solely those of the author and do not necessarily reflect the opinions or positions of the featured panel manufacturer, its brands, subsidiaries, or parent companies. Customers are strongly encouraged to reach out directly to the roof panel manufacturer for inquiries regarding fall protection compatibility with their products and to address any potential warranty issues that may arise following the installation of our products.

Howie Scarboro, C.E.O. and co-founder of Fall Protection Distributors, L.L.C., recognized the need for continued improvements in roofing safety during the 2010 MetalCon show in Las Vegas. He joined forces with SnoBlox-Snojax, a leader in snow retention and seam clamping technology for metal roofs, to create the SSRA1 prototype. Tested by Gravitec for OSHA/ANSI certifications, the SSRA1 proved to be the industry's lightest, most robust, and most universal-fit anchor point for standing seam roofs. Fall Protection Distributors, L.L.C. was born in 2015, shaping the future of fall protection and instilling confidence in the industry.